Vortech 2000-2003 Ford Focus Zetec/SVT User Manual

Page 22

P/N: 4FJ020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19APR04 v3.0 Focus(4FJ v3.0)

AIR INLET ASSEMBLY

Fig. 9-a

Fig. 9-b

Unplug the electrical connector from the horn.

Remove the horn from the car.

Install into the 3/4"NPT boss of the 90° roto-

mold duct the supplied straight 1" barb. (See

Fig. 9-a.)

Install into the 3/8"NPT boss of the rotomold

duct the supplied 5/8" barb x 90°.

Connect the Ø3.5" end of the 90° inlet duct to

the inlet of the supercharger using the sup-

plied Ø3.5" x 2" sleeve and #56 hose clamps.

Orient the duct so that the open end is point-

ing down. (See Fig. 9-a.)

Connect the length of 3" flex-hose to the

open end of the 90° duct using a #48 hose

clamp.

Connect the MAF sensor to the supplied

bracket. (See Fig. 9-c.) Attach the supplied air

filter to the inlet of the MAF. (See Fig. 9-d.)

Set the air filter/MAF assembly on the lower

radiator support where the horn was located.

Mark two locations and drill using a 9/32"

drill. Secure using the supplied 1/4" hard-

ware. (See Fig. 9-b.)

ZX3 Models: (See Fig. 9-e) cut all six (6)

wires leading to the MAF plug leaving 3"-4"

before the plug. Using the supplied wires and

butt connectors extend all six wires so that

they reach the new MAF location.
SVT Models: Cut the middle four wires leav-

ing 3" to 4" after the MAF plug. Cut the outer

2 wires leaving the longest amount of wire

attached to the plug. Extend the four middle

wires so that the MAF plug can reach the

relocated sensor. Connect the white with pur-

ple stripe wire to the red wire on the supplied

IAT sensor harness. Connect the black with

white stripe wire to the brown/black wire on

the IAT sensor. (See Fig. 9-e.) Trim the long

outer wires left on the MAF plug leaving only

a couple of inches of wiring coming out of the

plug.

3/4"NPT TO 1" BARB

3/8"NPT TO 5/16" BARB

MAF AND BRACKET MOUNTING LOCATION

P/S HOSE SECURED

Fig. 9-c

VORTECH SUPPLIED BRACKET

NOTE:

Soldering the wire extension is pre-

ferred. Shrink sleeve has been supplied

to seal the solder joints.

Re-attach MAF plug to MAF meter.

Reinstall the factory horn as shown in Fig. 9-f
using the supplied 6mm screw.