Vortech 2000-2003 Ford Focus Zetec/SVT - Manual (Page 21)

P/N: 4FJ020-010
©2004 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
19APR04 v3.0 Focus(4FJ v3.0)
9
8. DRIVE SHAFT AND SUPERCHARGER INSTALLATION, cont’d
Fig. 8-g
Fig. 8-h
R. Install the drive belt. It may be
necessary to loosen one of
the idlers to get the belt on
due to tight clearances. (See
Figs. 8-h, 8-i.)
S. Install the oil feed and oil drain
hoses.
NOTE: Blue Loctite is recom-
mended on the 7/16"
screws.
• Four 5/16"-18 x 5.25" HXHD screws con-
necting the shaft housing and coupler
housing to the supercharger and mount-
ing plate
• Four 5/16"-18 x 1.00" HXHD screws con-
necting the bearing housing to the shaft
housing
• The 3/8"-16 x 2.5" flathead, 3/8"-16 x
2.75" HXHD and 12mm x 1.75 x 25mm
HXHD securing the supercharger directly
to the mounting plate
• Three 10mm x 1.5 x 140mm HXHD
screws securing the mounting bracket
and 3.56" spacers to the bell housing
P. Lightly grease the extended supercharger
input shaft. Install the key and supercharger
pulley oriented so that the long snout of the
pulley is facing toward the supercharger.
Secure the pulley with a 3/8"-24 x 1.0" HXHD,
3/8" washer and pulley retainer.
Q. Install two supplied 2.5" aluminum idlers
using 7/16"-18 x 1.5" hardware, pulley retain-
ers and idler spacers. The idler retainers
(.220" THK) go between the pulley and the
7/16" screw and spacers (.416" THK) are
placed between the idlers and the secondary
mounting plate. When the pulleys are
installed the snap ring retaining the bear-
ing should be facing away from the
mounting plate. (See Fig. 8-h.)
NOTE: Blue Loctite is recommended on the
3/8"-24 x 1.00" screws.
INSTALLED IDLER PULLEY
.220 THICK
.416
THICK
IDLER RETAINER
VORTECH SUPPLIED IDLER
IDLER SPACER
7/16-18 x 1.5" SCREW
SECONDARY
MOUNTING
PLATE
S/C
PULLEY
POWER
STEERING
A/C
CRANK
PULLEY
WATER
PUMP
TENSIONER
ALT
Fig. 8-i / Belt Routing
STOCK
IDLER
SUPPLIED
2.5"
IDLERS