Vortech 2000-2003 Ford Focus Zetec/SVT User Manual

Page 27

P/N: 4FJ020-010

19APR04 v3.0 Focus(4FJ v3.0)

12.

CHARGE COOLED DISCHARGE INSTALLATION

Fig. 12-b / SVT Model

Fig. 12-c

Connect the supplied 5" piece of Ø1.0" hose
to the barb on the bottom of the charge cool-
er.

Using the supplied #16 hose clamps, connect
the inlet of the bypass to the open end of the
installed hose.

Using the supplied #16 hose clamps and 90°
molded hose, connect the open end of the
bypass valve to the Ø1.0" barb installed on
the inlet duct. (See Fig. 12-a.) Trimming of the
1" rubber elbow may be required.

Using the supplied 5/32" TEE and vacuum
hose connect the bypass valve to an engine
vacuum source. (See Fig. 12-c.)

NOTE:

Make sure that the vacuum barb on the

bypass valve is installed so that it is

pointing down and away from the dis-

charge.

13.

WATER TANK AND WATER PUMP INSTALLATION (H.O. Charged Cooled Kits Only.)

Unsnap the A/C line from the driver’s side

frame rail bracket, then remove the bracket.

Align the supplied bracket with the bottom of

the passenger’s side framerail (See Fig. 13-a.)

Locate and mark locations to mount the water

tank bracket in the passenger’s side fender-

well. (See Fig. 13-a.)

Using the supplied sheet metal screws, mount

the water tank bracket. (See Fig. 13-a.)

Using the #28 adel clamp and 1/4"-20 hard-

ware, secure the water pump to the inside of

the water tank as shown. (See Fig. 13-b,

13-d.)

Install the 1/2"NPT x 90° brass fittings in the

top and bottom of the tank. Install the Ø3/4" x

90° molded hose between the inlet of the

water pump and the bottom 90° fitting. (See

Fig. 13-d.)

Install into the 1"NPT hole in the top of the

water tank the supplied aluminum bushing.

Leave the 1/8"NPT pipe plug out until you

have completely filled the system.

90° ELBOW

5/32” HOSE

SUPERCHARGER

DISCHARGE TUBE

BYPASS VALVE

AIR INLET

DUCT

Fig. 13-a