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Pneumatic step 7 - process settings> weld – Dukane Ultrasonic Generator 403-575-00 User Manual

Page 66

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Pneumatic Step 7 - Process Settings> Weld

Figure 4-31

iQ Explorer

,

Process Settings > Weld

Mode

-

Select

Single Method

.

Method 1

-

Select

Collapse Distance

.

This is the

distance the welder will advance once the programmed

trigger force is achieved. Usually the distance is the

height of the energy director, or shear joint of the part be-

ing welded.
Max Time

- Max Time is a secondary weld characteristic

offering a measure of safety. If the programmed parameter

is not achieved (as in the example shown in Figure 4-31)

within 2.000 seconds, the system will terminate the weld

process.

NOTE

If the energy director or shear joint

collapse value can not be determined,

See Figure 4-32, and use Time as the

initial basic setup.

Figure 4-32

Suggested Initial Weld Time

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36

1.4
1.3
1.2
1.1
.95
.90
.85
.80
.75
.70
.65
.60
.55
.50
.45
.40
.35
.30
.25
.20
.10
0

Suggested Initial Weld Time

Linear Weld Joint (inches)

Time (seconds)

Page 60

iQ Series

Ultrasonic Generator/Power Supply ES User’s Manual

Dukane Manual Part No. 403-575-00