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15 replacement of parts, 10 viewing window, 11 expansion vessel – Glow-worm Ultracom sxi User Manual

Page 54: 12 heat exchanger, 13 flue hood

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15 Replacement of Parts

15.10 Viewing Window

For access, refer to section 15.1.
Refer to diagram 15.5.
Remove circlip.
Remove steel washer.
Remove glass.
Remove fibre washer.
Replace in reverse order.

15.11 Expansion Vessel

For access, refer to section 15.1.
Refer to section 15.1 and drain the boiler heating circuit.
Undo the coupling at the base of the vessel, see diagram

15.6.
While holding the vessel remove the securing bolt on the top

panel of the boiler. Remove upper support bracket.
Fit a new gasket between the expansion vessel and coupling.
Refill, vent and pressurise the boiler.
Check for leaks.

15.12 Heat Exchanger

Refer to Manual Handling section.
For access, refer to section 15.1.
Refer to section 13.3 for removal of the fan, gas valve and

burner assembly.
Refer to section 15.1 and drain the boiler heating circuit.
Remove the securing clip from the heat exchanger adapter

then disconnect the adapter and flexible hose, see diagram

15.7.
Undo the two nuts of the flow and return pipes from the heat

exchanger.
Move the pipes away from the heat exchanger.
Slacken the three heat exchanger securing screws and

clamps (two at the top and one at the bottom) to remove the

heat exchanger, see diagram 15.8.
CAUTION: There will be water in the heat exchanger.
Remove condense pipe connector from bottom of heat

exchanger.
Carefully ease heat exchanger out.

13279

13278

Diagram 15.7

13570

Diagram 15.6

15.13 Flue Hood

For access, refer to section 15.1.
Remove heat exchanger as per section 15.12.
Remove the two securing screws and pull the flue hood down

and away from the flue hood bracket and flue elbow, see

diagram 15.9.

Diagram 15.5

FIBRE WASHER

GLASS

STEEL WASHER

CIRCLIP