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Tip-out tray system installation instructions, Custom polymer tray installation, Custom slim series tray installation – Rev-A-Shelf 6581-Series User Manual

Page 2: Rev-a-shelf, l.l.c, Tray assembly and installation, Self-holdin’ hinge installation, Euro hinge installation, Choose your hinge type

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equired:

Screw Driver

rill and 3/32" Drill Bit

Saw

ood

nstallation see Steps 1 thru 4 for
’ or Euro hinges and Figures A & B.

CUSTOM POLYMER TRAY INSTALLATION

For Hinge installation see Step 1 thru 4 for Self Holdin; or

Euro hinges and Figure A & B.

Tray Assembly and Installation:

Step 7: The 36” tray in most applications will have to be cut to the

proper length. To obtain proper length, measure the opening

width, then subtract 1-1/2” from the opening width and cut

tray accordingly.

A fine tooth saw is recommended for best results, along with a block of wood

immediately adjacent to cut off point for support as shown in Figure C. Remove any burr

from tray ends.

Step 8: With adhesive provided (please read warnings and directions on adhesive tube), apply

all the way around the inside of the end cap channels, which should sufficiently hold the

end caps in place.

Step 9: After adhesive has set, locate on end

caps as shown in Figure D mark panel,

drill and mount screws to sufficient

depth to allow removal of the tray for

future cleaning.

WARNING: If tray is to be shipped

installed in cabinet “tape

securely to panel.”

Refer to preceding note and helpful hints

for easier installation.

Figure B

Self-Holdin’ Hinge Installation:

Step 1:

Remove front panel or panels from sink cabinet.

Step 2:

Install the hinges to both sides of the cabinet as shown in

Figure A. Locate the front edge of the hinges flush with the

outside of the cabinet and install the flat head screws

provided in the approximate middle of the elongated holes.

this will allow for a future “up and down” adjustment of 3⁄16”.

Step 3:

Mark the back of the panel with the cabinet opening less

the 11⁄16”, distances shown in Figure B. Both marks should be

equal from the sides.

Step 4:

Measure the height of he elongated slots using the original

panel position as your reference point mark the panel. Install

the panel to the hinges using the Truss Head Screws provided.

Euro Hinge Installation:

Step 1:

Remove front panel or panels from sink cabinet.

Step 2:

Install the hinges to both sides of the Cabinet as shown

in Figure A. -Locate the front edge of the out side of the

cabinet and install the flat head screws provided in the

approximate middle of the elongated holes. this will allow

for a future “up & down” adjustment of 3⁄16”.

Step 3:

Mark the back of the panel with the cabinet opening less

3⁄8”, distances shown in Figure B. Both marks should be

equal from the sides.

Step 4:

Measure the height of the elongated slots using the

original panel position as your reference point Mark the

panel. Install the panel to the hinges using the

Truss Head Screws provided.

CHOOSE YOUR HINGE TYPE:

Figure A

The adjustment

screw sets the

desired opening

angle between

45 and 90.

Tools required:

#2 Phillips Screw Driver

Optional Drill and 3⁄32” drill bit

Fine Tooth Saw (For Custom Trays)

Block of Wood (For Custom Trays)

Helpful Hints

A. A small amount of bar soap on the screw threads will reduce the

initial installation effort.

B. Pre-installation of the screws or pre threading into holes will also

ease final installation.

C. Your new trays are made from a Hi-Impact Polymer and may be

cleaned using mild soap and water. Avoid scalding water, harsh

abrasives and dishwashers.

POLYMER TRAY (STANDARD & ACCESSORY), STAINLESS, AND SLIM

SERIES TRAY INSTALLATION:

Step 5: Close the panel, reach inside the cabinet and draw a line across the top of the frame

opening on the back of the panel. Open the hinged panel and draw another line

1⁄8 inch below the top of the Tip-Out Tray.

Step 6: Place the top of the tray against your gaging line, centered between the hinges, and

mark the center of the top portion of the mounting holes. Apply the screws of

sufficient depth to allow removal of tray for future cleaning.

Note: In most cases it is easier to remove the panel from the hinges for tray installation,

reinstall and adjust the panel and then slip the tray on the screws.

TIP-OUT TRAY SYSTEM

INSTALLATION INSTRUCTIONS

If you have any questions

please contact a customer

service representative at

1-800-762-9030.

Tools Required:

#2 Phillips Screw Driver
Optional Drill and 3/32" Drill Bit
Fine Tooth Saw
Block of Wood

For Hinge installation see Steps 1 thru 4 for Self
Holdin’ or Euro hinges and Figures A & B.

CUS O S

S

S

INSTALLATION:

CUSTOM SLIM SERIES TRAY INSTALLATION:

For Hinge installation see Step 1

thru 4 for Self Holdin’ or

Euro hinges and Figure A & B.

Tray Assembly and Installation:

Step 7: The 36” tray in most applications will have to be cut to the

proper length. To obtain proper length, measure the

opening width, then subtract1-1/2” from the opening width

and cut tray accordingly.

Step 8: With adhesive provided (please read warnings and directions on

adhesive tube), apply all the way around the inside of the end cap channels,

which should sufficiently hold the end caps in place.

Step 9: After adhesive has set, locate tabs on end caps as shown in figure D, mark panel, drill and

mount screws to sufficient depth to allow removal of tray for future cleaning.

WARNING: If tray is to be shipped installed in cabinet “Tape securely to panel.”

Refer to preceding note and helpful hints for easier installation.

Rev-A-Shelf, L.L.C.

12400 Earl Jones Way Louisville, KY 40299 • (800) 626-1126 • www.rev-a-shelf.com