C&D Technologies RS-1476 Standby Battery Vented Cell - Manual (Page 13)

Tighten connections to the torque values shown in Table 3, using an
insulated torque wrench and an insulated open-end wrench in counter-
torque, as shown in Figure 1.4.7.
Refer to Table 3 to verify that your hardware is correct for the battery type
being installed. Align cells so the inter-cell connectors match up with the holes
of the terminal posts.
SQUARE POST (5)
(two hole with
copper insert)
SQUARE POST (4)
(single hole with
copper insert)
FLAG TERMINAL (1) SQUARE POST (2)
(no insert)
CHAIR TERMINAL (3)
SQUARE NO INSERT
(6)
FIGURE 1.4.6 Post and
Terminal Design
MULTICELL POST (7)
(with copper insert)
SQUARE POST (8)
(double cross
drilled solid copper)
FIGURE 1.4.7 - Torquing connections
Note:
Use the same torque values for connection to terminal plates or cable lugs added to battery posts.
Recommend 100% recheck of torques after assembly, using maintenance torque values.
RECTANGULAR
POST (9)
BLADE POST (10)
PART 1
RECEIVING AND INSTALLATION (CONTINUED)
Table 3 - Torque Requirements for Specific Cell/Unit Types
Bolt
Assembly
Standard
Optional Terminal
Design
Initial
Torque
inch
pounds
Mainte-
nance
Torque inch
pounds
Current Cell/
Unit Types
Discontinued Cell/
Unit Types
C A
FLAG
(1)
70 60
DU & DCU MULTI-
CELL UNITS
DT & DCT MULTI-CELL
UNITS
C B SQUARE
NO
INSERT (2)
110 100 DU & DCU SINGLE
CELL UNITS
KT, KCT, LT, LCT
KAR, KCR 5-13
LAR, LCR 13-17
LCUN 19-33
LCY 544 & 660
4LCY 9-11
MULTI-CELL
DT & DCT SINGLE CELLS
KU & KCU SINGLE CELLS
KA & KC 7 to 13 PLATE
SINGLE CELLS
KCW & KCW 11 to 17 PLATE
SINGLE CELLS
KU & KC MULTI-CELLS
KT & KCT MULTI-CELLS
KCY & KCX MULTI-CELL
LCZ 9 TO 11 MULTI-CELLS
LCZ 13 to 17
LU & LCU 13 to 27 CELLS
LA & LC 13 to 17 CELLS
LY & LCY 13 to 17 CELLS
C B
CHAIR
(3)
110 100
LCY290, 420
MULTI-CELL
ALL JC
MULTI-CELL
ALL JCW MULTI-CELL
KA & KC MULTI-CELL
KT & KCT MULTI-CELL
KCW MULTI-CELL
MHCSD, CJCSD & CJSD
C N/A
CHAIR
(3)
160 125
LY & LCY 5 & 7 PLATE
XTL, XTLP, XTLA
XTH & XTHP
7&9 MULTI-CELL
XTJ MULTI-CELL
MULTI-CELL:
KAR, KCR, KT & KCT
KCW, KCY, KY & KCX
XTJ & XTK, LWC 9 & 11
LCZ 5 & 7
C N/A
SQUARE
WITH
INSERT
(4 & 5)
160 125
XTL, XTLP & XTLA
11 & LARGER SIZES
KAR & KCR 15-21
LCY 35-39, LAR & LCR
19-33
SINGLE CELLS
LCU-19, LCU-27
LAR &LCR 13 & 15
TWO CELL
KY & KCY 17 to 25 CELLS
KA/KC 15 to 21 CELLS
KCX & KCW 19 to 33 CELLS
LCW, LCXL LY, LCY & LCZ 9
& 11 MULTI-CELL, LCV &
XTR/XTRP 17-21
XTR/XTRP 27-31
LCZ 19-39, LU & LCU 29
to 33,
LA & LC 19 to 33 CELLS
C B
SQUARE
NO
INSERT (6)
110 100
MCT II
MT II
MCT-HP
MT/MCT & MR/MCR
D N/A
MULTI-CELL
POST
(7)
160 125
XTL, XTLP & XTLA
11, 13 & 15
4LCY 9-11
LCY 544 & 660
INTER-CELL
N/A
C N/A
SQUARE
(8)
160 125 LCT II 1700 N/A
C N/A
RECTAN-
GULAR
(9)
110 100 DJ/DJU/XDJ N/A
C N/A BLADE (10) 160 125 XTH, XTHP N/A
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