8 air flow fault test, 9 ssov proof of closure switch, Safety device testing – AERCO KC1000 Low NOx Boiler equipped with C-More version 3.04 User Manual
Page 52

SAFETY DEVICE TESTING
6-4
6.8 AIR FLOW FAULT TEST
1. Start the unit in manual mode and set the
fire rate between 25% and 30%.
2. Once the unit has proved flame, remove
either wire #154 or #155 from the blower
proof switch (see Fig. 6.5) located on the
air/fuel valve.
3. The unit should shut down and display
AIRFLOW FAULT DURING RUN.
4. Replace the wire previously removed from
the blower-proof switch and depress the
CLEAR button. The unit should restart.
WARNING!
ELECTRICAL VOLTAGES USED IN THIS
SYSTEM INCLUDE 120 AND 24 VOLTS
AC. POWER MUST BE REMOVED PRIOR
TO PERFORMING WIRE REMOVAL OR
OTHER TESTING PROCEDURES THAT
CAN RESULT IN ELECTRICAL SHOCK.
Figure 6.5
Blower Proof Switch Location and Wiring
6.9 SSOV PROOF OF CLOSURE
SWITCH
1. Set the unit’s ON/OFF switch to the OFF
position. Place the unit in manual mode and
set the fire rate between 25% and 30%.
2. Remove the Safety Shut-Off Valve (SSOV)
cover to access the terminal connections.
See Fig. 6.6. For units with IRI gas trains,
access the terminals of the downstream
SSOV (see drawing SD-A-660 in Appendix
F.
3. Remove either wire #149 or #148 from the
SSOV.
4. The unit should fault and display SSOV
SWITCH OPEN.
5. Replace the wire previously removed and
depress the CLEAR button.
6. Start the unit.
7. Remove the wire again when the unit
reaches the purge cycle.
8. The unit should shut down and display
SSOV FAULT DURING PURGE.
9. Replace the wire on the SSOV and depress
the CLEAR button. The unit should restart.
Figure 6.6
SSOV Actuator Cover Screw Location