AERCO KC1000 Boiler equipped with C-More 2002 - Manual (Page 59)

SAFETY DEVICE TESTING
6-2
HIGH GAS
PRESSURE
SWITCH
Figure 6.2
High Gas Pressure Switch
6.4 LOW WATER LEVEL FAULT TEST
1. Set the ON/OFF switch in the OFF position.
2. Close shut-off valves in the supply and
return piping to the unit.
3. Open the drain valve on the unit.
4. Allow air flow into the unit by either opening
the relief valve or by removing the 1/4” plug
in the top of the unit.
5. The LOW WATER LEVEL message will be
displayed and the FAULT LED will flash after
the water level has gone below the level of
the probe.
6. Set the ON/OFF switch to ON. The READY
light should remain off and the unit should
not start. If the unit does start, shut the unit
off immediately and refer fault to qualified
service personnel.
7. Close the drain and pressure relief valve or
reinstall the plug in the top of the unit if
removed.
8. Open the water shut-off valve in the return
piping to the unit to fill the shell.
9. Open the water shut-off valve in the supply
piping to the unit.
10. After the shell is full, press the LOW
WATER LEVEL RESET button to reset the
low water cutoff. Press the CLEAR button to
reset the FAULT LED and clear the error
message.
11. Set the ON/OFF switch to the ON position.
The unit is now ready for operation.
6.5 WATER TEMPERATURE FAULT
TEST
1. In the normal operating mode, allow the unit
to stabilize at its setpoint.
2. Lower the adjustable temperature limit
switch setting to match the outlet water
temperature. (See Fig. 6.3).
209
137
HARNESS
136
FROM SHELL
NC
NC
C NO
C
120
180
150
DIAL
TEMPERATURE LIMIT SWITCH
SETTING
Figure 6.3
Temperature Limit Switch Setting
3. Once the switch setting is approximately at
the actual water temperature, the unit should
shutdown. The FAULT LED should be
flashing and the message HIGH WATER
TEMP SWITCH OPEN should be displayed.
The unit should not start.
4. Reset the temperature limit switch setting to
its prior setting.
5. The unit should start once the adjustable
temperature limit switch setting is above the
actual outlet water temperature.