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Troubleshooting – AERCO BMK 1.5 LN Dual Fuel June 2010 User Manual

Page 69

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TROUBLESHOOTING

8-7

TABLE 8-1. BOILER TROUBLESHOOTING – Continued

FAULT INDICATION

PROBABLE CAUSES

CORRECTIVE ACTION

HIGH WATER

TEMPERATURE

1. See HIGH WATER TEMPERATURE

SWITCH OPEN.

2. Temp HI Limit setting is too low.

1. See HIGH WATER TEMPERATURE SWITCH OPEN.

2. Check Temp HI Limit setting.

IGN BOARD

COMM FAULT

1. Communication fault has occurred

between the PMC board and
Ignition/Stepper (IGST) board

1. Press CLEAR button and restart unit. If fault persists, contact

qualified Service Personnel.

IGN SWTCH CLOSED

DURING PURGE

1. Air/Fuel Valve not rotating




2. Defective or shorted switch


3. Switch wired incorrectly


4. Defective Power Supply Board or

fuse

5. Defective IGST Board

1. Start the unit. The Air/Fuel Valve should rotate to the purge

(open) position. If the valve does not rotate at all or does not
rotate fully open, check the Air/Fuel Valve calibration. If
calibration is okay, the problem may be in the Air/Fuel Valve or
the Control Box. Refer to qualified service personnel

2. If the Air/Fuel Valve does rotate to purge, check the ignition

switch for continuity between the N.O. and COM terminals. If the
switch shows continuity when not in contact with the cam
replace the switch.

3. Check to ensure that the switch is wired correctly (correct wire

numbers on the normally open terminals). If the switch is wired
correctly, replace the switch

4. Check DS1 & DS2 LEDs on Power Supply Board. If they are not

steady ON, replace Power Supply Board.

5. Check “Heartbeat” LED DS1 and verify it is blinking ON & OFF

every second. If not, replace IGST Board

IGN SWTCH OPEN

DURING IGNITION

1. Air/Fuel Valve not rotating to ignition

position.

1. Start the unit. The Air/Fuel Valve should rotate to the purge

(open) position, then back to ignition position (towards closed)
during the ignition cycle. If the valve does not rotate back to the
ignition position, check the Air/Fuel Valve calibration. If
calibration is okay, the problem may be in the Air/Fuel Valve or
the Control Box. Refer fault to qualified service personnel.