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Troubleshooting – Great Plains TSF660 Operator Manual User Manual

Page 43

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9/1/2009

500-644M

41

Troubleshooting

Troubleshooting

Problem

Problem Area

Specific Checks

Solutions

Pressure
decreasing

Between gauge
and liquid sup-
ply

Pump wearing

Rebuild or replace pump

Plugged suction or pump to pres-
sure head hose

Clean hose and reduce cause of clogging

Plugged Whirlfilter

Clean out Whirlfilter

Plugged gauge

Remove the quick disconnect fitting and
flush gauge protector

Pressure
fluctuating

Between pump
outlet and liquid

Check suction hose & fittings for
air leaks. Air in system is indicated
by buffs of air at nozzles

Remove obstruction from clogged area

Vortex in tank suction

Align agitators properly

Cracked pump housing

Replace pump housing

Pressure
increasing

Between gauge
and nozzle

Nozzle screens clogged

Clean screens

Nozzle orifices plugged

Remove material with soft brush or air

Boom hoses becoming clogged

Remove obstruction from clogged area

Boom hoses pinched

Use cable ties to position hose so it will
not kink

Pressure cannot
increase

Pump or electric
ball valve

From nozzle charts check liquid
demand against pump capacity
(nozzle requirement + agitation
requirement)

Reduce swath width by nozzle reduction;
install smaller nozzles and drive at a lower
rate of speed

Electric ball valve or gauge not
functional

Replace or repair

Pressure adjust switch faulty

Test switch & replace if faulty

Fuse is out in control box

Replace fuse

Manual pressure adjustment valve
not all the way open

Open the manual pressure valve all the
way and allow the electric ball valve to
govern the pressure

No pressure

Plumbing

Tank shut-off valves off

Make sure all tank shut-off valves are open

Loose fittings

Tighten fittings so pump can prime

Collapsed suction hose to pump

Replace hose

Obstruction in suction hose or tank

Remove obstruction

Pump not primed

Turn off valve after Whirlfilter. Turn agita-
tion/flush valve to “flush” or “off”. Turn off
chemical inductor valve. Open valve under
tank sump. Turn main valve to “main tank”.
Open Whirlfilter clean-out valve to prime
pump. When water comes out of valve,
pump is prime.

No pressure

Pump

Hydraulic pump running in the
wrong direction

Switch hydraulic hoses in the tractor outlet

PTO pump coupler loose

Tighten PTO coupler

Pressure cannot
decrease

Pump or electric
ball valve

Tank agitation restricted

Check that the agitator valve is open and
that the liquid is being agitated