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Tweco Troubleshooting Power Supply User Manual

Page 34

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34

3-6 Invalid Current Control level from Gas Control

Whe ncCM requests the output current setting Gas Control it returned a value
outside the range available from the power supply. Most likely cause is a firmware
incompatibility problem. Consult factory for latest firmware update.

3-7 Gas Control returns wrong command sequence.

Firmware incompatibility. Consult factory for latest firmware update.


3-8 Mismatch between the CCM and gas control type.

One is for Autocut while the other is an Ultracut.

• The GCM 2000 and GCM 2010 use the same main PCB. For the GCM 2000

there is a jumper between

J10-4 and J802-2

which configures the program for

the GCM 2000. If that jumper is missing you will get the 3-8 code even
though both Gas Control and CCM are for Autocut.

3-9

Gas Control Communication reply fault.
Rely doesn’t match what was requested. Firmware incompatibility. Consult
factory for latest firmware update.

3-10

Warning -- Gas Control Firmware (the program) is not up to same level as

the CCM. System will work but may not be optimized for consumable best
consumable life.

Consult factory for latest firmware update.

GCM 2000 & 2010 Status Codes
GCM 2000 has an LED on the front panel which blinks various codes.

GCM 2000 Status LED Codes

Indication Explanation

0

LED on steady.

Gas Control Cutting or Ready to Cut

1

LED blinks steady
½ sec on, 1/3 sec off

Gas Control is Purging; Mode SW not set to RUN;
Gas Select SW fault.

2

LED blinks twice followed
by 2 sec off then repeats

Plasma Enable SW is set to Disable

3

LED blinks 3 times followed
by 2 sec off then repeats

Inlet Gas Pressure is out of range

4

LED blinks 4 times followed
by 2 sec off then repeats

CAN bus communication error - unacknowledged
message

5

LED blinks 5 times followed
by 2 sec off then repeats

CAN bus communication error – bus off

6

LED blinks 6 times followed
by 2 sec off then repeats

CAN bus communication error – bus timed out.


GCM 2010 has LCD display which displays many of the Status messages however there
a few relating to communications that aren’t clear.