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Tweco Troubleshooting Power Supply User Manual

Page 16

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16

Input

_N

G

LED2

D3 & 4

CCM

INPUT

NG

MISSING

PHASE

MC1

RY 1

D5 & 6

VOLTAGE SELECT PCB

CN2

6

1

2

3

CP1

TP0

CN1 (CN2)

1

2

3

4

R11

CN2

6

1

2

3

CN7

1

2

3

4

5

MISSING

PHASE

PCB7

R1

INPUT OUT

OF RANGE

+15V

PCB5

RY2

+15V

M

ISS

IN

G_PH

ASE

Part of D1 Bridge rectif ier

D1 & 2

K5 E-Stop

CN7

1

2

3

4

5

JUMPERED

FOR 230

MC1

VACIN

Voltage Level

Detection

Circuits

RY 2

CN4

1

2

3

4

RY 1

1

8

JUMPERED FOR

400-600

INVERTER MODULE

R1-10

PCB1

PCB4

PCB3

RY 3

T1

BIAS TRANSFORMER PRIMARY

460

0

220

LED3

CN1

1

5

3 Phase AC

PGND

RY 1

PCB5

LED3 on PCB5, WK-5602A, is normally illuminated in any case.

For a

couple seconds after power is applied it will be bright while system is performing
tests. After that

if it remains very bright, problem is likely either that voltage is

actually out of range (or inverter configured wrong), PCB1 defective, PCB4
defective. If the LED3 is less bright, problem is likely in the CCM but still could
be in the output side of PCB5.

The input to PCB5 for wrong voltage signal, INPUT_NG is at CN7-4. It
should normally measure low, near zero V, relative to TP0, making LED3 on less
bright when voltage is correct. Also see PCB4 section for other ways to measure
INPUT_NG.
PCB5 places signal /Input Voltage OK (low) on CN11-15 (34 ckt ribbon) which
is J36-15 on CCM. (Measured relative to TP0 on PCB5 or TP1 on CCM). If
INPUT_NG is correct but /Input Voltage OK is high PCB5 is defective.