Tweco WC 1 Weld Sequence Controlle - Manual (Page 3)

July 24, 2003 Manual No. 430429-518
TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS
1.0 GENERAL DESCRIPTION ............................................................................................ 1
1.1 O VERVIEW ..........................................................................................................................................................1
1.2 C ONTROL O UTPUTS ...........................................................................................................................................1
1.3 C ONTROL I NPUTS ...............................................................................................................................................1
1.4 C ONTROL D ISPLAY AND S TATUS I NDICATORS .....................................................................................................2
2.0 CONTROL INSTALLATION .......................................................................................... 3
2.1 E NCLOSURE I NSTALLATION .................................................................................................................................3
2.2 S TANDARD E NCLOSURE D IMENSIONS .................................................................................................................3
2.3 R EMOTE C ONTROL R ECEPTACLE .......................................................................................................................4
3.0 WELD SEQUENCE EVENTS ........................................................................................ 5
3.1 W ELD S EQUENCE P ARAMETERS ........................................................................................................................5
3.2 P ULSE W ELD M ODE P ARAMETERS ....................................................................................................................5
3.3 W ELD C YCLE E VENTS .......................................................................................................................................5
3.4 S POT W ELD M ODE ............................................................................................................................................6
3.5 A RC A CTIVE T EST ..............................................................................................................................................6
4.0 USER INTERFACE ........................................................................................................ 7
4.1 R EMOTE C ONTROL I NTERFACE S PECIFICATION ...................................................................................................7
4.2 R EMOTE P ENDANT I NTERFACE ...........................................................................................................................7
4.3 O PTIONAL O PERATOR P ENDANT .........................................................................................................................7
4.4 RS-232 S ERIAL P ORT ........................................................................................................................................7
4.5 A UTOMATED U SER I NTERFACE ...........................................................................................................................7
4.6 T YPICAL U SER I NTERFACE FOR A UTOMATED O PERATION ...................................................................................9
5.0 CONTROL SPECIFICATION....................................................................................... 10
5.1 E NCLOSURE S PECIFICATION ............................................................................................................................ 10
5.2 C ONTROL C ABLES AND C ONNECTORS ............................................................................................................. 10
5.3 C ONTROLS AND S TATUS I NDICATORS .............................................................................................................. 10
5.4 S YSTEM S PECIFICATIONS ................................................................................................................................ 11
6.0 OPERATIONAL DISPLAY AND PROGRAMMING ................................................... 12
6.1 S TATIC W ELD D ISPLAY S CREENS .................................................................................................................... 12
6.2 S TATIC D ISPLAY S CREEN E RROR M ESSAGES .................................................................................................. 13
6.3 M ODIFYING W ELD S CHEDULE AND S YSTEM P ARAMETERS ............................................................................... 13
6.4 W ELD S CHEDULE P ARAMETER M ENUS ............................................................................................................ 14
6.5 PAW W ELD S CHEDULE M ENU S CREENS ........................................................................................................ 14
6.6 PAW W ITH C OLD W IRE F EED O PTION W ELD S CHEDULE M ENU S CREENS ...................................................... 15
6.7 GMAW O PTION W ELD S CHEDULE M ENU S CREENS ........................................................................................ 16
6.8 S ETUP P ARAMETER M ENUS ............................................................................................................................. 17
6.9 S ETUP P ARAMETER M ENU S CREENS ............................................................................................................... 17
7.0 WC 1 OFF-LINE RS-232 TERMINAL PROTOCOL.................................................... 18
7.1 G ENERAL D ESCRIPTION ................................................................................................................................... 18
7.2 T ERMINAL P ROTOCOL ...................................................................................................................................... 18
7.3 T ERMINAL C OMMANDS ..................................................................................................................................... 19
8.0 ENCLOSURE LAYOUTS............................................................................................. 22
8.1 WC 1 C ONTROL E NCLOSURE - S TANDARD L AYOUT P/N: C3A5003 ............................................................... 22