beautypg.com

Auto-cut 300 xt – Tweco 300 XT Auto-Cut 400V User Manual

Page 152

background image

AUTO-CUT 300 XT

A-70

APPENDIX

Manual 0-5290

Troubleshooting:

1. GCM 1000XT (also called a Basic Gas Control) does not use CANBUS (fiber-optic) communication. A jumper

in the gas control connector J56 pins 8 & 9, gives the signal “Basic ID” telling the CCM not to expect any

CANBUS. If somewhere this circuit is open, in the Gas Control cable, connector pins, connection from the

rear panel GCM connector, J55, to the CCM (J26) CCM will expect to see a CANBUS connection and report

this error because there is no CANBUS connected.

2. DFC 3000. If the gas control does not have power it will not communicate. Check for power to the gas

control boards.

a. When using Auto Gas (DFC3000) with DMC & DPC if there is no power to the DMC main board, the

green power light on the DMC front panel will not be lighted. The main board receives several voltages

from its separate power supply board. For communication it needs +5VDC. There is a green LED, D17

(first on the left of the row of LEDs.) that lights when the main board has +5V power.

b. The DMC power supply board has several blue LEDs that light when it has power. If none of these are

on check for the control cable being connected or the circuit breaker, CB2, on the plasma supply rear

panel may be tripped in which case there is probably a short somewhere.

c. The DMC power supply which supplies several voltages could be missing one or more and still have

some blue LEDs lighted. Check for voltages.

3. GCM 2010.

4. CANBUS / Fiber-optic communication errors can be difficult to troubleshoot, especially when they are

intermittent. See “Test the Fiber” below. Things to look for are:

a. The connectors not locked in place at either end of the fiber.

b. The fiber is damaged or bent sharply. This should not be the case if the fiber is inside the protective hose

and the hose properly secured in the strain relief but that is not always the case.

c. Dirt on the ends of the fiber or in the receiver/transmitter where the fiber plugs in. Blow out gently with

clean dry air such as is used to clean a camera lens.

d. Excessive electrical interference. While the fiber is immune to EMI it can bother circuits at either end.

Check that all the grounding connections are connected per the manual and are clean and tight. Check

the resistance of the ground rod (with all wires disconnected from it). It may have increased due to dryer

weather conditions. See the instructions in the Plasma Installation manual.

e. Defective receiver/transmitter or other circuits on either CCM or Gas Control main board. Otherwise

replace either (or both) Gas Control main board or CCM.

Transmitter / Receiver Tests. The transmitter/receiver pair on the PCB and the fiber cable looks like this:

Art # 12314

Test the fiber:

Note that the fiber goes from black on one end to blue on the other. Shine a bright light into one end and you

should be able to see light from the other end. This tells you the light is getting through but doesn’t prove it

is strong enough.

The CCM is the communication master. It transmits then expects a reply from the Gas Control Module (GCM).

The GCM does not transmit on its own, only in response to a request from the CCM.