Tweco 1000 Cutting Systems - Manual (Page 59)

Manual 0-2710 A-7 APPENDIX
APPENDIX 2: CUTTING SPEED CHARTS FOR
MERLIN 1000 SYSTEMS (continued)
Art # A-02204
Torch Body
180˚
9-6410
70˚ 9-6457
90˚ 9-6459
Shield Cup Body
20-1002
End Cap
(See Chart)
Tip
(See Chart)
Gas Distributor
20-0008
Electrode
(See Chart)
US Measurements
Air Plasma Cutting Data Chart
Maximizer 300 Torch
Stainless Steel
Air Plasma / Air Secondary
Material
Thickness
Electrode Tip End Cap Amperage
Output
Volts
Speed Standoff
Plasma
Pressure
Plasma
Flowball
Secondary
Pressure
Total Flow (SCFH)
Pierce
Delay
Pierce
Height
inches Cat. No. Cat. No. Cat. No. amps vdc inches/min inches psi psi Plasma Secondary seconds inches
20 ga 20-1018 20-1030 20-1003 50 155 300 0.125 85 57 60 75 225 0.00 0.188
1/16 20-1018 20-1030 20-1003 50 150 160 0.125 85 58 15 77 85 0.00 0.188
1/8 20-1018 20-1030 20-1003 50 165 100 0.188 85 58 15 77 85 0.00 0.250
3/16 20-1018 20-1030 20-1003 50 165 70 0.188 85 58 15 77 85 0.50 0.250
1/4 20-1018 20-1030 20-1003 50 165 35 0.188 85 58 15 77 85 1.00 0.250
1/16 20-1018 20-1031 20-1004 100 160 400 0.188 85 61 20 82 140 0.00 0.188
1/8 20-1018 20-1031 20-1004 100 155 200 0.188 85 61 20 82 140 0.10 0.250
3/16 20-1018 20-1031 20-1004 100 155 125 0.188 85 61 20 82 140 0.10 0.250
1/4 20-1018 20-1031 20-1004 100 160 100 0.188 85 61 20 82 140 0.25 0.250
3/8 20-1018 20-1031 20-1004 100 160 60 0.188 85 61 20 82 140 0.30 0.250
1/2 20-1018 20-1031 20-1004 100 165 35 0.188 85 61 20 82 140 0.50 0.250
5/8 20-1018 20-1031 20-1004 100 170 20 0.188 85 61 20 82 140 1.00 0.250
Metric Measurements
Air Plasma Cutting Data Chart
Maximizer 300 Torch
Stainless Steel
Air Plasma / Air Secondary
Material
Thickness
Electrode Tip End Cap Amperage Output Volts Speed Standoff
Plasma
Pressure
Plasma
Flowball
Secondary
Pressure
Total Flow (lpm)
Pierce
Delay
Pierce
Height
mm Cat. No. Cat. No. Cat. No. amps vdc m / min mm bar bar Plasma Secondary seconds mm
0.9 20-1018 20-1030 20-1003 50 155 7.62 3.18 5.86 57 4.14 35 106 0.00 4.78
1.6 20-1018 #REF! 20-1003 50 150 4.06 3.18 5.86 58 1.03 36 40 0.00 4.78
3.2 20-1018 20-1030 20-1003 50 165 2.54 4.78 5.86 58 1.03 36 40 0.00 6.35
4.8 20-1018 20-1030 20-1003 50 165 1.78 4.78 5.86 58 1.03 36 40 0.50 6.35
6.4 20-1018 20-1030 20-1003 50 165 0.89 4.78 5.86 58 1.03 36 40 1.00 6.35
1.6 20-1018 20-1031 20-1004 100 160 10.16 4.78 5.86 61 1.38 39 66 0.00 4.78
3.2 20-1018 20-1031 20-1004 100 155 5.08 4.78 5.86 61 1.38 39 66 0.10 6.35
4.8 20-1018 20-1031 20-1004 100 155 3.18 4.78 5.86 61 1.38 39 66 0.10 6.35
6.4 20-1018 20-1031 20-1004 100 160 2.54 4.78 5.86 61 1.38 39 66 0.25 6.35
9.5 20-1018 20-1031 20-1004 100 160 1.52 4.78 5.86 61 1.38 39 66 0.30 6.35
12.7 20-1018 20-1031 20-1004 100 165 0.89 4.78 5.86 61 1.38 39 66 0.50 6.35
15.9 20-1018 20-1031 20-1004 100 170 0.51 4.78 5.86 61 1.38 39 66 1.00 6.35
NOTE
Poor parts life may result if exceeding the maximum recommended pierce thickness of 1/2 inch (12.7 mm).
NOTE:
If using a torch height control which of-
fers an ohmic sensing feature, select
catalog # 20-1427 shield cup body with
an ohmic clip tab.