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7 gain configuration, Overview – Banner EZ-ARRAY USB Serial Adapter User Manual

Page 9

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P/N 130426 Rev. C

7

Banner Engineering Corp.

Minneapolis, U.S.A.

www.bannerengineering.com • Tel: 763.544.3164

A-GAGE EZ-ARRAY

Instruction Manual

Overview

1.7 Gain Configuration

The EZ-ARRAY provides two gain options for straight scan
applications: high excess gain and low contrast. The gain
method can be selected using the receiver push button, the
receiver remote teach wire, or the PC interface.

High (maximized) excess gain is suited for detecting opaque
objects and for reliable sensing in dirtier environments where
objects to be detected are 10 mm or larger. The high excess
gain method is always used in single- and double-edge scan.
The high excess gain option has a minimum blocked threshold
level, which provides reliable sensing at higher excess gain
levels.

The low-contrast setting is used for sensing semi-transparent
materials and for detecting objects as small as 5 mm (straight
scan only). In low-contrast operation, only a portion of a beam
must be blocked for detection to occur. In low-contrast operation,
the sensor sets an individual threshold for each optical channel
during the alignment process; this process equalizes the signal
strength to allow semi-transparent object detection.

When using the PC interface, low-contrast sensing provides
a fine-tune sensitivity setting of 15% to 50%. When using the
receiver interface, low-contrast sensitivity is always 30%.

Gain

Setting

Scan Method

EZ-ARRAY

MODS*

EZ-ARRAY

Resolution

Low
Contrast

Straight scan

5 mm

5 mm

Single-edge scan

Double-edge scan

High
Excess
Gain

Straight scan

10 mm

5 mm

Single-edge scan

10 mm

2.5 mm

Double-edge scan

Depends on
step size

2.5 mm / edge
5 mm total
(both edges)

* MODS: Minimum Object Detection Size

Figure 1-9. Effects of Gain selection on minimum object detection

size and sensing resolution

Maximum Scan Times (in milliseconds)

Array Length

Straight

Scan

Single-Edge

Scan

Double-Edge Scan

Step

1 Beam

Step

2 Beams

Step

4 Beams

Step

8 Beams

Step

16 Beams

Step

32 Beams

150 mm (5.9")

2.8

1.5

3.4

2.8

2.5

2.4

1.9

N/A

300 mm (11.8")

5.0

1.5

5.9

4.1

3.2

2.8

2.3

2.1

450 mm (17.7")

7.1

1.6

8.5

5.5

4.2

4.0

3.2

2.5

600 mm (23.6")

9.3

1.6

11.0

6.8

4.9

4.2

4.0

2.8

750 mm (29.5")

11.4

1.7

13.5

8.1

5.7

4.6

4.5

4.5

900 mm (35.4")

13.6

1.7

16.0

9.5

6.1

4.7

4.6

4.6

1050 mm (41.3")

15.7

1.8

18.6

10.8

6.8

5.2

4.8

4.8

1200 mm (47.2")

17.9

1.8

21.1

12.2

7.4

5.5

4.9

4.9

1500 mm (59.1")

22.2

1.9

26.1

14.8

9.0

6.4

5.3

4.9

1800 mm (70.9")

26.5

2.0

31.2

17.5

10.5

7.3

6.0

5.6

2100 mm (82.7")

30.8

2.8

36.3

20.2

12.0

8.2

6.7

5.6

2400 mm (94.5")

35.1

2.8

41.4

22.9

13.5

9.1

7.4

5.9

NOTES: Scan times are exclusive of serial communication transmission times.

Scan times are also dependent on analog filter speed; see Section 5.8.

Figure 1-8. Maximum scan times for straight, single-edge and double-edge scanning

This manual is related to the following products: