AMMCO 800 On-The-Vehicle Brake Lathe - Manual (Page 2)

ii • AMMCO 800 On-The-Vehicle Brake Lathe
C Co on nt te en nt ts s
T Ta ab blle e o of f C Co on nt te en nt ts s
O Ow wn ne err’’s s R Re es sp po on ns siib biilliitty y .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..iiiiii
Definitions of Hazard Levels . . . . . . . . . . . . . . . . .iii
Warning Instructions . . . . . . . . . . . . . . . . . . . . . . .iv
Safety Notices and Decals . . . . . . . . . . . . . . . . . . .v
IIm mp po orrtta an ntt S Sa affe etty y IIn ns sttrru uc cttiio on ns s .. .. .. .. .. .. .. .. .. .. ..v vii
B Be effo orre e Y Yo ou u B Be eg giin n .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..1 1
Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Electrical Requirements . . . . . . . . . . . . . . . . . . . . .1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Standard Accessories . . . . . . . . . . . . . . . . . . . . . .3
P Prriin nc ciip plle e O Op pe erra attiin ng g P Pa arrtts s
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Portable Stand System . . . . . . . . . . . . . . . . . . . . .4
800 On-The-Vehicle Brake Lathe . . . . . . . . . . . . . .5
IIn ns stta alllla attiio on n a an nd d S Se ett U Up p IIn ns sttrru uc cttiio on ns s
800 Brake Lathe and Portable Stand
System Assembly . . . . . . . . . . . . . . . . . . . . . . .6 - 7
800 Brake Lathe and Portable Stand
System Inspection . . . . . . . . . . . . . . . . . . . . . .7 - 8
Familiarize Yourself with the
800 Brake Lathe . . . . . . . . . . . . . . . . . . . . . . . .8 - 9
Dial Indicator Assembly and Set Up . . . . . . . . . .10
O Op pe erra attiin ng g IIn ns sttrru uc cttiio on ns s
Hub Adapter Mounting and
Bearing Inspection . . . . . . . . . . . . . . . . . . . . . . . .11
Brake Rotor Inspection . . . . . . . . . . . . . . . . . . . .12
Lathe to Vehicle Attachment . . . . . . . . . . . . . . . .13
Cutting Head Positioning . . . . . . . . . . . . . . . . . . .14
Adjusting the Lathe Runout . . . . . . . . . . . . .15 - 16
Tool Holder Adjustment . . . . . . . . . . . . . . . .16 - 17
Completing the Cut . . . . . . . . . . . . . . . . . . . . . . .17
Removing the Lathe . . . . . . . . . . . . . . . . . . .18 - 19
Setup for Opposite Side Vehicle Rotor
Resurfacing . . . . . . . . . . . . . . . . . . . . . . . . . .19 - 20
P Prre ev ve en nttiiv ve e M Ma aiin ntte en na an nc ce e
Oiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Care of Hub Adapters . . . . . . . . . . . . . . . . . . . . .20
A Ad djju us sttm me en ntt K Kn no ob b R Re ep po os siittiio on niin ng g .. .. .. .. .. .. .. ..2 21 1
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
T Trro ou ub blle es sh ho oo ottiin ng g .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..2 21 1