Advance Adapters Orion Transfer Cace - Manual (Page 8)

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
Assembly:
With the rebuild kit provided, install the new seals, bearings, and roller bearing cups.
Press seal C18 into the Orion. Press seal C5 into the output shaft rear bearing retainer C4. Press ball bearing G17
into extension housing C28 and retain it with the original snap ring G16. Press seal C26 into extension housing.
Press tapered roller bearing cups G21 and
G30 into the Orion case and extension
housing C28. Note: G21 and G30 may be
installed after the output shaft assembly, HI
and LOW clutch sleeve, and low speed gear
are installed into the case.
ADVANCE ADAPTERS INC. P/N: Orion
PAGE 8 OF 15
Page Rev. Date:
04-18-05
Install the bearing spacer G10 between
needle bearings G9 into the new idler
gear G11. Add assembly lube.
Now, place the idler gear in position
in the case.
Place idler gear thrust washers G8
into position. Be sure to align the
locating tabs on the thrust washers
to the channels located on the inner
walls of the case.