Advance Adapters Orion Transfer Cace - Manual (Page 7)

SPECIAL NOTE: The components packaged in this kit have been assembled and machined for specific type of conversions. Modifications to any of the
components will void any possible warranty or return privileges. If you do not fully understand modifications or changes that will be required to complete your conversion,
we strongly recommend that you contact our sales department for more information. This instruction sheet is only to be used for the assembly of Advance Adapter
components. We recommend that a service manual pertaining to your vehicle be obtained for specific torque values, wiring diagrams and other related equipment.
These manuals are normally available at automotive dealerships and parts stores.
Remove and retain the transfer case output shaft G25. This may be
accomplished by wedging the low speed output gear, G28, with a suitable
tool against the case to keep it from moving forward. Using a dead blow
hammer, lightly tap the shaft from the rear to drive it forward. This shaft
will come out the front of the case with the tapered roller bearing G21,
thrust washer G22, high speed gear G24, and the HI and LOW clutch
sleeve G26. You must retain the HI and LOW clutch sleeve G26, and
thrust washer G22.
The tapered roller bearing may be discarded.
Remaining in the case will be the low speed
output gear, G28, thrust washer G29, and
tapered roller bearing G30. You need only to
retain thrust washer G29.
The low speed
gear and roller bearing may be discarded.
ADVANCE ADAPTERS INC. P/N: Orion
PAGE 7 OF 15
Page Rev. Date:
04-18-05
Remove and retain the transfer case idler gear shaft
lock plate and bolt G15 only.
The idler gear shaft, idler
gear, and case may be discarded.
Remove remaining seals, bearings, roller bearing cups,
and gears from the original components to be assembled
onto Orion. Clean all components thoroughly.