beautypg.com

Chapter 6 – batteries, Warning, Caution – Snorkel S3010E User Manual

Page 19: General maintenance, Charging

background image

S3010E - 514226-000-ANSI

15

Chapter 6 – Batteries

The battery tray contains 2, 105 amp hour, 12 volt batter-

ies. These batteries supply 24 volt DC electrical power

to operate the aerial platform drive and platform control

systems. Proper machine operation depends on well

maintained and charged batteries.

General Maintenance

Always keep the batteries clean, free of dirt and corrosion.

A film on top of the battery can accelerate discharge.

Warning

Battery acid can damage the skin and eyes. Serious

infection or reaction can result if medical treatment is

not given immediately. Wear face and eye protection

when working near the batteries.

Use distilled water to refill the batteries. Avoid water

containing metallic solids such as iron which can reduce

the life of the batteries.

Consult a battery charger specialist if extreme tempera-

ture use is unavoidable.

y

Cold reduces battery capacity and retards charging.

y

Heat increases water usage and can result in over-

charging.

y

Very high temperatures can cause thermal run away

which may lead to an explosion or fire.

Charging

The aerial platform is equipped with an automatic battery

charger that will completely recharge the batteries and

turn off after the charge cycle is completed.

Warning

Batteries give off hydrogen and oxygen that can com-

bine explosively. Death or serious injury can result

from a chemical explosion. Charge the batteries only

in a well ventilated area away from sparks or flame.

Caution

The batteries can be overcharged and/or damaged

if the charger fails to shut off automatically. Do not

leave the battery charger on for more than two days.

It may take from 1 1/2 to 16 hours to recharge the batteries

depending on the amount of discharge. If the charging

cycle exceeds 16 hours without the batteries being fully

recharged, shut off the charger and have the batteries

checked.

The S3010E has a built in feature to protect the batteries

from being discharged too far and causing damage to the

batteries, when the batteries reach a pre-determined level

of discharge the machine will automatically switch into a

‘limp’ mode during which only scissor lowering functions

will be allowed (drive and lift will be disabled), this will

be indicated by the low battery warning led on the upper

control panel illuminating. If the machine reaches this level

of discharge the batteries must be fully recharged imme-

diately to prevent any damage to the batteries occurring.

Fully recharge the batteries, immediately after use.

y

One charging cycle per day is preferred.

y

Fully charged batteries perform best.

y

The deeper the discharge, the fewer number of cycles

a battery will deliver. Deep discharges deteriorate the

battery quicker than light shallow cycles.

y

An overly discharged battery may need to be cycled

a few times before it can fully recover.

y

If a battery begins to heat before becoming fully

charged, it may be necessary to recharge and dis-

charge the battery a few times.

Use the following procedure to charge the batteries.

1. At the lower controls, turn the control selector

switch to the off position “0” (refer to Figure 6.1).

0

CHARGER

513924-002

Figure 6.1 – Battery Tray

2. Open the component tray to access the battery.

Remove the caps from the battery.

3. Check the battery water level. Add water to individual

cells only if the plates are exposed. Replace the bat-

tery caps.

Note

Machines can also be supplied with maintenance free

batteries, fluid check will not be necessary on this type

of battery.

4. Plug the charger into a properly grounded AC outlet

using a 3 conductor, 12 gauge or larger extension

cord. The extension cord must be as short as pos-

sible and in good electrical condition.

5. Visually inspect the battery charge indicator for

proper charging rate. The LED’s are visible on

the lower controls panel. Refer to Figure 6.2

Control Selector Switch

AC Charging outlet