Synergy 8200 - Jeep XJ 4-Link Long Travel System - Manual (Page 2)

 (1) 823301 XJ Front Track Bar Bracket
 (1) 823302 XJ Front Track Bar Brace
 (4) ½-13 UNC x 1.5” long hex head bolt
 (4) ½-13 UNC Stover nut
 (8) ½” flat washer

8233-03 – XJ FRONT TRACK BAR
 (1) 8233-03 XJ Front Track Bar (Assembled)
 (1) 823304-01 XJ Track Bar Hole Gusset
 (1) 823304-02 XJ Track Bar Nut Tab

8057-40 – JEEP JK/LJ/TJ/XJ/ZJ FRONT BUMP STOP SPACER KIT - 4.0" LONG
 (1) 8057-40 4” Front Bump Stop Spacer (Pair)
 (2) 3/8-16 UNC x 4.5” long socket head cap screw
 (2) 3/8-16 UNC Flange Nut

8240– XJ REAR SPRING HANGER BRACKET (PAIR)
 (1) 8240-01-L Left XJ Rear Spring Hanger Bracket
 (1) 8240-01-R Right XJ Rear Spring Hanger Bracket
 (20) 3/8-16 UNC x 1” long hex head bolt
 (20) 3/8-16 UNC Nylock nut
 (40) 3/8” flat washer
 (2) 9/16-12 UNC x 4.5” long hex head bolt
 (2) 9/16-12 UNC Stover nut
 (2) 9/16” flat washer

3425 XJ/TJ/LJ/YJ DROP PITMAN ARM (3.75” DROP)

8254– XJ LONG TRAVEL 1” LIFT SHACKLE
 (2) 825401 XJ Long Travel Lift Shackle (1 pair, assembled)

8260-01– JEEP XJ 1984-1989 BRAKE LINE KIT (5-7" LIFT)
OR

8260-02– JEEP XJ 1990-2001 BRAKE LINE KIT (5-7" LIFT)
Parts / Tools Needed to complete installation:

Basic simple hand tools.

Drill with 1/4”-3/8” metal cutting drill bit.

Spot weld Cutter. Part Number: 4096A11 on www.mcmaster.com for example.

Quality Jack and Jack Stands

4-1/2” angle grinder with cut off wheel, grinding disc and sanding disc

Plasma cutter / Oxy Acetylene Torch (Optional)
APPROXIMATE INSTALL TIME: 12-16 HOURS
TORQUE SPECS: