Synergy 8200 - Jeep XJ 4-Link Long Travel System - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
INSTALLATION INSTRUCTIONS
PPM-8200 XJ LONG-ARM SUSPENSION
GENERAL NOTES:

These instructions are also available on our website; www.synergymfg.com. Check the website before
you begin for any updated instructions and additional photos for your reference.

Cutting and grinding of stock control arm brackets is required for installation.

Brackets can be bolted or welded on.

Loosely bolt all hardware in until all bolts have been started, then torque to spec.
 This kit is designed to be run at a minimum of 4” of lift and requires the use of a 4” bump stop spacer to
prevent track bar interference at full compression travel.
 A Slip Yoke Eliminator kit will likely be needed in the rear for lift heights above 4”
PARTS LIST:

8230– XJ LONG ARM FRAME BRACKET
 (1) 823001-L
 (1) 823001-R
 (2) 823002 XJ Long Arm UCA nut tab
 (12) 3/8-16 UNC x 1” long hex head bolt
 (12) 3/8-16 UNC Nylock nut
 (24) 3/8” flat washer
 (4) 3/8-16 UNC x ¾” long thread cutting screw
 (4) 9/16-12 UNC x 4” long hex head bolt
 (2) 9/16-12 UNC Stover Nut
 (6) 9/16” flat washer
 (2) 9/16” lock washer

8231– XJ LONG ARM LOWER CONTROL ARM (PAIR)
 (1) 8231-01-L Left Lower Control Arm, XJ Long arm (Assembled)
 (1) 8231-01-R Right Lower Control Arm, XJ Long Arm (Assembled)

8232– XJ LONG ARM UPPER CONTROL ARM (PAIR)
 (1) 8232-01-L Left Lower Control Arm, XJ Long arm (Assembled)
 (1) 8232-01-R Right Lower Control Arm, XJ Long Arm (Assembled)

8233– XJ FRONT TRACK BAR BRACKET AND BRACE KIT