Synergy 5204 - Jeep TJ Rear Cage Kit - Manual

SYNERGY MFG. 870 INDUSTRIAL WAY, SAN LUIS OBISPO, CA (805) 242-0397
PPM-5204 TJ REAR CAGE KIT
Version 1.1
GENERAL NOTES:

These instructions are also available on our website; www.synergymfg.com.
Check the website before you begin for any updated instructions and additional
photos for your reference.

This is a weld in roll cage kit, all welding should be performed by an experienced
welder with proper welding equipment
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Use in conjunction with PPM-5203; TJ/LJ front cage kit
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This kit works with either a soft top or hard top
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Use extreme care when welding and grinding in the interior of your Jeep, remove
or cover any components you do not want welding spatter or grinding sparks to
damage.

Note, if you want to retain the factory roll bar padding you will have to cut holes
where the tubes attach, position the tubes through the padding, slide the padding
over the tubes and weld. Thus, if roll bar padding is retained, plan ahead and
notch the padding as tubes are installed.
1. Remove the hard top or soft top, if using a soft top, remove the door surrounds.
2. Remove the sound bar, front and rear upper seat belt mounts, rear roll bar padding and
B-pillar padding and trim.
3. Install the PPM-5203 front cage kit per the instructions included with the front cage
kit
4. Remove the paint on the factory cage around the areas to be welded. Position the C-
pillar cross bar and the B to C pillar spreaders as shown below (Picture 4.1)