OR-Fab 83240 JEEP CHEROKEE XJ FRONT HD BUMPER WITH HOOP - Manual (Page 5)

5 ‘84-’01 XJ Front Bumper - Kit 83240, 83241
f. Install vacuum reservoir onto two kit brackets
(2” step) with two factory c-clips and bolts. DO
NOT TIGHTEN.
g. Install wiring harness onto two kit brackets (2”
step) with two kit ties (zip).
h. TIGHTEN two kit bolts (5/16” x 3/4”) and two
factory bolts.
i. Remove manifold line and fitting from check
valve and intake manifold.
j. Install T-connector onto check valve.
k. Install manifold line into T-connector.
l. Install vacuum reservoir line into T-connector
and route vacuum reservoir line to vacuum res-
ervoir.
m. Trim vacuum reservoir line, if necessary. Install
vacuum reservoir line onto vacuum reservoir
with rubber fitting.
2. Non-Cruise Control Models: Vacuum lines
a. Repeat above steps, ignoring cruise control pro-
cedures.
C-Clips &
Bolts
Vacuum
Reservoir
Kit Ties
(Zip)
Front of Vehicle
1. Air temp sensor
a. Remove bolt and sensor from core support.
Install bolt back into core support.
b. Disconnect wiring harness from sensor.
c. Remove sensor wiring harness and clip from
core support.
d. Route wiring harness connector next to passen-
ger side horn.
e. Install sensor onto passenger side bracket with
kit bolt (1/4” x 1”), two kit washers (1/4” SAE),
and kit nut (1/4” Nylock).
f. Connect wiring harness onto sensor.
g. Install wiring harness onto bracket with kit tie
(zip).
NOTE
Drill 1/4” hole into bracket, if necessary.
Bolt &
Sensor
Wiring
Harness &
Clip
Core
Support
Bracket
Kit Bolt
(1/4” x 1”),
Kit Washers
(1/4” SAE),
Kit Nuts
(1/4” Nylock)
Sensor &
Wiring Harness
Kit Tie (Zip)