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Warning – Howard HI-110 Network Transformer User Manual

Page 7

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Document 2.4.128, Revision 2

August, 2012

7

Network Transformer Instruction Manual

3. Check the main tank, primary switch

chamber and primary terminal chamber for

indication of fluid leaks, looking carefully at

weld seams, bushings, gauges, valves and

all other main tank and chamber fittings. If

suspicious indications are found, investigate

thoroughly to determine if a leak does exist

on the transformer. Indications of a leak

can sometimes be residual fluid that was not

cleaned during the manufacturing process

and not an actual leak. In many cases a small

pinhole tank leak or leak from a bushing,

gauge, valve or other fitting can be easily

repaired on site. Refer to the “Maintenance”

section for information about the repair of

fluid leaks.

4. Check for external damage including dents or

scratches on the main tank walls, radiators,

primary switch chamber and primary terminal

chamber. Dents and scratches can often

be repaired on site using simple touch-up

procedures. If touch-up painting is performed,

do not remove or obscure any warning labels,

instructional labels or nameplates.

5. Check for broken, cracked, or damaged

bushings, gauges, valves and other fittings

and accessories.

6. Check for missing or damaged component

parts that may have shipped separately from

the transformer.

Fluid Levels

The transformer and primary switch chamber are

shipped from the factory with insulating fluid filled

to the proper level. When provided, the primary

terminal chamber is also filled with fluid at the

factory when the transformer is equipped with dead-

front separable insulated bushings or bushing wells.

Before energizing the transformer, verify proper fluid

levels by observing the fluid level gauges. The fluid

level gauge pointer should be between the “High”

and “Low” mark, and point approximately at the

25

°C mark.

A transformer found to have a low fluid level

should be checked for potential leaks, repaired as

necessary and filled to the proper level with the

same type of liquid as specified on the transformer

nameplate. If fluid must be added, refer to “Filling

with Fluid” for instructions.

Internal Inspection

An internal inspection of the transformer is rarely

necessary and is recommended only when there

are obvious indications that the transformer

has received severe impact damage during

transit. Do not open the transformer main tank

without authorization from the Howard Industries

Transformer Division. If the transformer main tank

must be opened, refer to “Opening the Transformer

Tank” for instructions.

Fluid Sampling

Sampling and testing of the fluid is not required

unless there is an indication that moisture or

other contaminants have accidently entered the

main tank, switch chamber, or terminal chamber

during transit. If moisture or contaminants in the

fluid are suspected, contact the Howard Industries

Transformer Division immediately for instructions.

If fluid sampling is required, refer to “Sampling the

Fluid” for instructions.

Transformer Storage

Transformers can be temporarily stored if properly

prepared. It is recommended that transformers

be stored completely assembled. Prior to storage

transformers should be thoroughly inspected as

described above in the “Initial Inspection” section.

If the transformer is not completely assembled,

separate components and accessories should be

stored in a clean dry area in their original shipping

WARNING

FAILURE TO FOLLOW THE INSTRUCTIONS BELOW

COULD RESULT IN DEATH OR SERIOUS PERSONAL

INJURY AND MAY ALSO RESULT IN DAMAGE TO

THE EQUIPMENT.

• Do not energize the transformer if the fluid

level is low.

• Maintain proper fluid level while the

transformer is energized.