Bell & Gossett P81673 REV I Series 1510 - Manual (Page 3)

Table of Contents
Introduction and Safety..................................................................................................................3
Introduction..................................................................................................................................3
Safety.............................................................................................................................................3
Safety message levels............................................................................................................. 3
Safety instruction decals......................................................................................................... 4
User safety................................................................................................................................ 5
Environmental safety...............................................................................................................7
Transportation and Storage.......................................................................................................... 8
Inspect the delivery..................................................................................................................... 8
Inspect the package................................................................................................................ 8
Inspect the unit........................................................................................................................ 8
Lifting methods............................................................................................................................8
Storage requirements.................................................................................................................9
Product Description......................................................................................................................10
General description.................................................................................................................. 10
Operational specifications....................................................................................................... 10
Installation......................................................................................................................................12
Preinstallation............................................................................................................................ 12
Pump location guidelines.....................................................................................................12
Foundation requirements.................................................................................................... 13
Piping checklist......................................................................................................................13
Pump insulation checklist.....................................................................................................14
Typical installation.................................................................................................................15
Special installation.................................................................................................................15
Install the pump, driver, and coupling................................................................................... 15
Level the base on a concrete foundation ..............................................................................16
Grout the baseplate.................................................................................................................. 16
Coupling alignment.................................................................................................................. 16
Prepare for alignment...........................................................................................................17
Align the pump using a straight edge and calipers..........................................................17
Align the pump using a dial indicator................................................................................ 18
Align the Rexnord
® Omega ® coupling................................................................................ 19
Maximum allowable misalignment for Rexnord Omega couplings............................... 20
Fastener torque values and maximum RPM for Rexnord Omega couplings................ 21
Final alignment...................................................................................................................... 21
Commissioning, Startup, Operation, and Shutdown...............................................................23
Preparation for startup............................................................................................................. 23
Check the rotation.................................................................................................................23
Start the pump...........................................................................................................................24
Pump operation precautions...................................................................................................24
Shut down the pump................................................................................................................ 25
Make the final alignment of the pump and driver................................................................ 25
Note on the packed pump operation.....................................................................................25
Maintenance..................................................................................................................................27
Bearing maintenance................................................................................................................27
Table of Contents
Series 1510 Installation, Operation, and Maintenance Manual 1