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NOVUS TxRail 4-20 mA User Manual

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TxRail 4-20 mA

NOVUS AUTOMATION

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The transmitter must be powered in order to be configured. The
TxConfig-USB interface provides the necessary power. The TxConfig-
RS232 interface, however, requires an auxiliary supply to guarantee a
reliable communication with the computer.
An external 9 V battery can be used for this purpose (Figure 01). An
alternative is to configure the transmitter while it is in operation; this way,
the needed energy is supplied by the current loop, as in Figure 04.

Figure 04 – TxConfig Interface connections – Loop powered

The TxConfig interfaces contain dedicated circuitry
for proper communication between transmitters and
computer. Always make use of the TxConfig
interfaces for configuration purposes, otherwise the
transmitters may get damaged, voiding the

warranty.

OPERATION

All input types and the 4-20 mA output current are factory calibrated
and have no need for user adjustment.
However, if desired by the user, a manual offset trim is implemented
to provide fine adjustments to the signal in the field. This is
accomplished by the front keys ZERO+ and ZERO-, located under
the frontal label in order to avoid accidental adjustments. Using a
small tool (2 mm diameter), press and hold the desired key for at
least 2 seconds to increase or decrease the output current. When the
output current is reached, the key must be released.
The offset correction can also be accomplished by the TxConfig
software. The serial adaptor can be connected to the transmitter
while it is operating in the process (Figure 04). See in Figure 03 the
Zero Correction field for this purpose.
The user must choose the sensor and configure the sensor span
which best suit the application. The sensor span must not exceed the
maximum range supported by the transmitter for a particular sensor,
neither be lower than the minimum span.
It is important to note that the transmitter accuracy is related to the
total sensor span of a sensor, regardless of the output scale (span)
configured. Example:

Pt100; maximum input span of –200 to +650 °C, 0.2 % accuracy.

Maximum error: 1.7 °C ( 0.2 % of 850 °C )

This error is the same no matter if total span is used (-200 to 650
°C) or a narrower user-defined span is used, like 0 to 100 °C.

Note: When using a Pt100 simulator, make sure the transmitter
Pt100 excitation current (0.18 mA) s compatible with the simulator
specification.

INSTALLATION

The transmitter is intended for DIN rail mounting. Its drawing is
presented in Figure 05.

Figure 05 – Transmitter dimensions

ELECTRICAL CONNECTIONS

Figures 06 and 07 below shows the transmitter connections to the
sensor and power supply. Terminals 1, 2 and 3 are used for sensor
input. For 2-wire Pt100, terminals 2 and 3 shall be connected
together.

Figure 06 – Transmitter wiring – Pt100

Figure 07 – Transmitter wiring – Thermocouple

The LOAD represents the input shunt of an instrument measuring
the 4-20 mA current loop.

Installation Recommendations

Conductors of small electrical signals must be distant from
activation ur high-tension/current conductors, preferably passing
through grounded conduits.

A specific electrical power supply network should be provided for
instruments use only.

In controlling and monitoring applications, possible consequences
of any system failure must be considered in advance.

RC filters (47R an 100nF, serial) in inductor charges (contactors,
solenoids, etc.) are recommended.