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NOVUS N480D User Manual

Controller n480d

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NOVUS AUTOMATION

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Controller N480D

UNIVERSAL CONTROLLER – INSTRUCTIONS MANUAL – V5.0x

SAFETY SUMMARY

The symbols below are used on the equipment and throughout this

document to draw the user’s attention to important operational and

safety information.

CAUTION:

Read complete instructions prior

to installation and operation of

the unit.

CAUTION or WARNING:

Electrical Shock Hazard

All safety related instructions that appear in the manual must be observed

to ensure personal safety and to prevent damage to either the instrument

or the system. If the instrument is used in a manner not specified by the

manufacturer, the protection provided by the equipment may be impaired.

INSTALLATION

The controller must be installed on a panel with a square opening with

the specified dimensions. In order to fasten to the panel, remove the

clamps from the controller, introduce the controller in the panel’s

opening through the front and put the clamps back on the body of the

controller through the rear side of the panel. Firmly press the clamps in

order to fasten the controller to the panel.
The entire internal part of the controller can be removed from its

housing from the front of the panel, without needing to remove the

housing or clamps, or undo the connections. To extract the controller

from its housing, hold it from the front and pull.
Fig. 1 shows the electrical terminals of the controller.

Fig. 1 - Electrical connections of the controller

Thermocouples must be connected between pins 10 and 11. The

extension cable positive must be connected to terminal number 11.
Pt100 type sensors must be connected in 3 wires to terminals 10, 11

and 12. For Pt100 in 2 wires, terminals 11 and 12 must be

interconnected. For adequate compensation of the cable length, the

conductors of this cable must have the same section (gauge).

RESOURCES

INPUT
Table 1
shows the types of temperature sensors accepted by the

controller and the respective code used to configure the controller.

TYPE

CODE

RANGE

J

Tc J

Range: -110 to 950 ºC (-166 to 1742 ºF)

K

Tc H

Range: -150 to 1370 ºC (-238 to 2498 ºF)

T

Tc T

Range: -160 to 400 ºC (-256 to 752 ºF)

N

Tc N

Range: -270 to 1300 ºC (-454 to 2372 ºF)

R

Tc R

Range: -50 to 1760 ºC (-58 to 3200 ºF)

S

Tc S

Range: -50 to 1760 ºC (-58 to 3200 ºF)

B

Tc B

Range: 400 to 1800 ºC (752 to 3272 ºF)

E

Tc e

Range: -90 to 730 ºC (-130 to 1346 ºF)

Pt100

Pt

Range: -199.9 to 850 ºC (-328 to 1562 ºF)

Table 1 - Types of sensors accepted by the controller

CONTROL OUTPUTS AND ALARM (OUTA, OUTB, OUTC AND

OUTD)
The controller can have 2, 3 or 4 outputs, which can be configured as

control outputs or alarm outputs. These outputs are identified on the

rear panel of the controller as OUTA, OUTB, OUTC and OUTD.
The output type (control or alarm) is defined in the controller’s

configuration. The output configuration is individual and defined in the
ovt.A

, ovt.B, ovt.(, and ovt.d parameters respectively.

Output control is the output intended to control the process

temperature. It is possible to configure different outputs as the control

output, however, when the OUTD output is configured as the Analog

Output Control, the other control outputs are disabled.
The output control is always off when the “Erro” message is shown

on the controller’s display, signaling a process failure, defect in the

sensor or connection error.
Alarm outputs are used for signaling and/or safety of the process. For

outputs defined as alarm output, it is also necessary to define the alarm

function (see the Alarm Function Description item of this manual).

USB INTERFACE
The USB interface is used for CONFIGURING or MONITORING the

controller. The NConfig software must be used for the configuration. It

makes it possible to create, view, save and open configurations from

the equipment or files in your computer. The tool for saving and

opening configurations in files makes it possible to transfer

configurations between pieces of equipment and to make backup

copies. For specific models, the NConfig software also makes it

possible to update the firmware (internal software) of the controller

through the USB.
For MONITORING purposes you can use any supervisory software

(SCADA) or laboratory software that supports the MODBUS RTU

communication on a serial communications port. When connected to

the USB of a computer, the controller is recognized as a conventional

serial port (COM x). Use the NConfig software or consult the DEVICE

MANAGER in the Windows CONTROL PANEL to identify the COM port

that was assigned to the controller. Consult the mapping of the

MODBUS memory in the controller’s communications manual and the