DME Stellar with high performance heater - Manual (Page 2)

SXW0002
Fig. #7
REMOVE
ASSEMBLE
Fig. #8
Fig. #9
8. Reassemble manifold into the mold.
9. Reassemble manifold into the mold.
1. Steps #1 thru #9 of Instructions for Point Gate and thru hole tips
must be taken before nozzle can be removed from mold.
2. Carefully remove manifold from mold base.
4. Remove nozzle head from nozzle body (see Fig. #8 & Fig. #9).
6. Assemble nozzle head and nozzle into nozzle plate.
7. Reassemble manifold into the mold.
8. Follow steps #11 thru #16 of "Intructions for Point Gate &
Thru Hole hole tips" for final assembly.
3. Remove nozzle body from manifold.
5. Carefully clean area where nozzle body and
manifold seat together.
1. Steps #1 thru #9 of Instructions for Point Gate and thru hole tips
must be taken before nozzle can be removed from manifold.
2. Remove nut counterclockwise with socket tool
D-M-E cat. no. SXW0002 (see Fig. #7).
3. Remove nozzle body from manifold.
6. Place nozzle body into manifold and thread nut clockwise into the
manifold and torque
to 81Nm (60 ft-lbs) using nut socket tool.
7. Follow steps #11 thru #16 of "Intructions for Point Gate &
Thru Hole hole tips" for final assembly".
4. Clean plastic material from thread and counterbore
areas in manifold to ensure proper assembly.
5. Apply high temperature anti-seize compound to nut threads to
prevent galling or seizing. Use Fel-Pro C5A or equivalent
anti-seize compound.
D-M-E SHALL NOT BE LIABLE FOR MISUSE OR FAILURE TO FOLLOW THE ENCLOSED
INSTRUCTIONS AND SPECIFICATIONS. D-M-E HERBY TO DISCLAIMS ALL IMPLIED
WARRANTIES, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. IN NO EVENT SHALL D-M-E BE RESPONSIBLE FOR LOSS OF USE, REVENUE
OR PROFIT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGED.
WIRING INFORMATION
High Performance Heaters are supplied with 2"
pre-stripped 46" long leads.
Heaters are 230 VAC.
2 power leads are MULTI COLOR
1 ground lead is GREEN.
Thermocouples are "J" Type.
Thermocouples are supplied with 46" long leads.
1 T/C lead is WHITE and negative (-) constantan
(non-magnetic).
1 T/C lead is BLACK and positive (+) iron (magnetic).
WARNING
DANGER
IMPORTANT SAFETY INFORMATION
A hot-runner system includes electrical elements and may contain molten
plastic at elevated temperature and pressure. To avoid injury, exercise
caution by reading these instructions before servicing or operating the
system.
These instructions must be passed on to the end user where they should
be read before using this product. Failure to do so can result in serious
injury or death.
Failure to comply can result in serious injury or death:
STORED ENERGY AND HIGH TEMPERATURE HAZARDS
This product maintains molten plastic at high pressure. Use caution when
operating and servicing the system.
Physical contact with molten plastic may result in severe burns. Proper
protective equipment, including eye protection, must be worn. This product
has heated surfaces. Use caution when operating and servicing the system
to avoid severe burns. Proper protective equipment should be worn.
Failure to comply will result in serious injury or death:
ELECTRICAL HAZARDS
Improper voltages or grounding can result in electrical shock. Use only
with proper voltage and a proper earth ground.
To avoid electrical shock, do not operate product when wet.
Do not operate this equipment with covers or panels removed.
To avoid electrical shock, turn off main power disconnect and lockout /
tag out before servicing this device. Do not connect temperature sensors to
electrical power. It will damage the product and it can cause fire, severe
injuries or even death.
If green ground wire present wire must be connected to the ground.
Do not rebend rigid leads. Rebending leads might result in damage to circuit.
Product might absorb moisture when cool. Use low Voltage or power to drive
out residual moisture before applying full power. Failure to do so may cause
damage to this product.
29111 STEPHENSON HIGHWAY
MADISON HEIGHTS
MICHIGAN 48071 USA
US 800-656-6656
CANADA 800-387-6600
www.dme.net
D-M-E COMPANY
NOZZLE BODY (COMPRESSION STYLE) REMOVAL INSTRUCTIONS
ME-G55-0512-G 11-2010 SXP9997
INSTALLATION DATA FOR STELLAR WITH
HIGH PERFORMANCE HEATER
a) SXF5000 or SXF5100 retainer used with
SXT4010, SXT5010 or SXT5200 TIPS
b) SXT1040 - Sprue Tip
Please read carefully before installing
and/or removing nozzle from mold
NOTE: NUT SOCKET TOOL SXW0002 SHOULD BE ORDERED SEPARATELY.
NOZZLE BODY (THREADED STYLE) REMOVAL INSTRUCTIONS