DME Toggle-Lok (Positive early ejector return) - Manual (Page 2)

Page 2 of 3 TL-9999 03/2010
ME-0508-PS-057(B)
for dowels. Then drill and ream for 3/8 -inch diameter dowels. Place lever spacer under
lever and assembly with screws and dowels.
5. Transfer holes by placing template (included with assembly) against the lever, while
maintaining the bottom of template flush with bottom of ejector plate. Drill and tap for
1/2-13 UNC shoulder screw at top of template and at bottom for 1/4-20 UNC S.H.C.S.
See reference drawing which is attached to these installation instructions.
NOTE: To assure proper template is being used for setup, confirm that catalog
number on template corresponds with that specified in table for specific
Toggle-Lok package used.
6. Repeat above procedure on opposite side of lever by reversing transfer template. Keep
side of template marked “Lever” against lever and side of template marked “Ejector
Plate” flush with bottom of ejector plate.
7. Install arm using shoulder screw facing opening of arm down.
8. Install standard Side Mount with 1/4-20 UNC S.H.C.S., leaving off the cover plate.
9. Place joint in Side Mount.
10. Repeat steps 7, 8 and 9 on opposite side of Lever.
11. Repeat all previous steps on opposite end of the mold.
12. Maintaining parallelism with the bottom of the ejector plate, move Side Mount until arm
comes in contact with Lever.
13. Ensuring the correct adjustment in step 12, tighten screw and transfer from mount for
1/4 -inch diameter dowels. Remove mount, drill and ream, maintaining transferred
location, and install two ¼ inch diameter dowels.
14. With mount and dowels in place, remove screw and add cover plate; reassemble
screw.
15. Repeat steps 12 through 14 for all mounts.
16. Maintain 1/64 -inch clearance between mount and end of mold as specified in
brochure. Customer to make spacer to suit, as necessary.
17. Dry cycle mold on bench to check for proper operation of early return.
NOTE: For smoother operation, a thin coat of heavy grease should be applied to
levers and arms.