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Red Lion ZPJ - FLEXIBLE ARM MOUNT User Manual

General description, Safety summary, Specifications

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MODELS ZPJ - LARGE THRU-BORE ROTARY PULSE GENERATOR

GENERAL DESCRIPTION

The Model ZPJ ia a thru-bore encoder with a bore of 0.625" (15.875 mm).

Additional mounting kits are available to adapt it to both standard and metric

shaft sizes. This unit is ideal for applications requiring a miniature, high

precision, low cost encoder, designed with all metal construction for years of

trouble-free operation.

The ZPJ encoder has a flexible arm mount and blind hollow shaft. It uses two

set screws that are 90° apart to clamp the encoder's hub to the motor shaft. The

NPN Open Collector outputs are each current limited to 20 mA. The outputs are

standard quadrature with index, and are available in resolutions up to 2500

pulses per shaft revolution. The quadrature separation is typically 90 electrical

degrees. Output A leads output B for clockwise rotation of the encoder shaft.

SAFETY SUMMARY

All safety related regulations, local codes and instructions that appear in the

literature or on equipment must be observed to ensure personal safety and to

prevent damage to either the instrument or equipment connected to it. If

equipment is used in a manner not specified by the manufacturer, the protection

provided by the equipment may be impaired.

Open Collector Output Wiring

The ZPJ encoder has open collector outputs. An open collector output brings

the uncommitted collector of the encoder switching device to the external

world. Because the collector element is not associated with the sensor supply

voltage, the sensor output collector may be “pulled up” to external voltages

different than the encoder supply voltage (30 VDC maximum). NPN open

collector outputs are current sinking devices. An output signal will not be

generated unless a pull-up resistor is connected from the open-collector to the

positive side of an external supply. The same supply can be used for powering

the unit and for the pull-up resistor.

Bulletin No. ZPJ-C
Drawing No. LP0723
Released 03/14

Tel +1 (717) 767-6511
Fax +1 (717) 764-0839
www.redlion.net

SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

1. SUPPLY VOLTAGE: 4.75 to 28 VDC, 100 mA max.

2. OUTPUTS: NPN Open Collector Transistor, V

OH

= 30 VDC max.; 20 mA

max. current. Incremental - Two square waves in quadrature with A leading

B for clockwise rotation.

3. MAX. FREQUENCY: 200 KHz

4. INDEX: NPN Open Collector Transistor, V

OH

= 30 VDC max.; 20 mA max.

current. Once per revolution centered over output Channel A. Index is a

positive going pulse.

5. NOISE IMMUNITY: Tested to BS EN61000-6-2; BS EN50081-2;

BS EN61000-4-2; BS EN61000-4-3; BS EN61000-4-6; BS EN55011

6. SYMMETRY: 180° (±18°) electrical

7. QUAD PHASING: 90° (±22.5°) electrical

8. MIN EDGE SEP: 67.5° electrical

9. ACCURACY: Within 0.01° mechanical from one cycle to any other cycle,

or 0.6 arc minutes.

MECHANICAL SPECIFICATIONS

1. MAXIMUM MECHANICAL SPEED: 7500 RPM

2. BORE SIZE: 0.625" (15.875 mm)

3. BORE TOLERANCES: -0.0000"/+0.0006"

4. USER SHAFT TOLERANCES:

Radial Runout: 0.007" max

Axial Endplay: +/- 0.030" max

5. STARTING TORQUE: 2.5 oz-in (17.65 N-mm) IP64

6. MOMENT OF INERTIA:

3.9 x 10

-4

oz-in-sec

2

(27.5 gm-cm

2

)

7. MAX ACCELERATION: 1 X 10

5

rad/sec

2

8. ELECTRICAL CONNECTION: 36" (914.4 mm) cable (foil and braid

shield, 24 AWG conductors)

FUNCTION

WIRE COLOR

+VDC

Red

Common

Black

Data A

White

Data B

Green

Index Z

Orange

9. HOUSING: Non-corosive metal

10. MOUNTING: Flex arm 1.06" to 1.81" radius mounting

11. WEIGHT: 3.5 oz. typical (99.2 g)

ENVIRONMENTAL SPECIFICATIONS

1. OPERATING TEMPERATURE: 0°C to +70°C

2. STORAGE TEMPERATURE: -40°C to +100°C

3. HUMIDITY: 98% RH non-condensing

4. VIBRATION: 10 g @ 58 to 500 Hz

5. SHOCK: 50 g @ 11 msec duration

6. SEALING: IP64

BLIND

BORE DEPTH

1.00

1.19 (30.23)

1.06

1.81

0.78 (19.81)

0.22 (5.59)

0.73 (18.54)

0.10 (2.54)

(26.92)

(45.97)

DIMENSIONS In inches (mm)

CAUTION: Risk of Danger.

Read complete instructions prior to

installation and operation of the unit.

CAUTION: Risk of electric shock.