GReddy TURBO KITS: Honda S2000 (AP2) 2004-06 / T518Z - Manual (Page 10)

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3. Kit Installation
3-1 Turbo Installation
(1)
Before installing the turbo charger, make sure to
insulate the surrounding components with the
provided thermo cloth. Since the area around
the exhaust manifold will get very hot, it is
important to insulate the surrounding components
to prevent fire/heat damage.
(2)
Install the #91 studs on the exhaust housing.
Install the #35 union with #39 brass washer on the
top side of the turbo as shown.
〈
Parts used: 35, 39, 91
〉
(3)
Install the #91 studs onto the exhaust manifold,
then attach the turbo to the manifold. Be sure to
use the provided gasket between the turbo and
manifold #60.
〈
Parts used: 1, 2
，
60
，
91
〉
(4)
Unclip the plug going to the Vtec Solenoid as
shown by the arrow in the image. Temporarily
remove the OEM intake support bracket that is
attached to the passenger side of the chassis.
Pass the turbocharger assembly through this
space from the front of the engine towards its
destination. Be cautious not to damage the
turbocharger or any engine parts during this
process, as it is a close fit.
(5)
Use the new OEM exhaust manifold gasket when
installing the turbocharger assembly onto the
motor.
(6)
Tighten the exhaust turbocharger assembly onto
the cylinder head using the OEM nuts.
(7)
Install #40 oil return tube with #65 gasket on the
bottom side of the turbo with the provided #84
bolts as shown in section 3- 3.
〈
Parts used: 40
，
65
，
84
〉
№35
Do not install oil
return yet
№ 91