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Detail b, Detail c detail d detail e – Flex-a-Lite 4116XJ COOLER KIT - Jeep Cherokee XJ 1987 - 2001 User Manual

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Installation instructions continued from previous page

Note: The dimension between center holes on the formed brackets needs to be at 6-1/2”.

(see Detail B)

Positioning of the cooler assembly:

7.

Hold the cooler assembly roughly in the position shown

(see Detail C). Holding the bent bracket section

of the cooler slightly higher than its final mounting height allows room for reinstallation of the long radiator
support under it. Position the long radiator support back into its original position and then lower the cooler
assembly brackets onto it

(see Detail D). Align the slots of the cooler brackets with the threaded clips.

(see Detail E)

Top view of assembly

“Complete Cooler / Bracket assembly”

Side view of assembly

6 -1/2”

Detail B

Cooler brackets held

up out of the way

Detail C

Detail D

Detail E

Long radiator

support bracket

Positioning radiator

support bracket back

into place

Bracket slots aligned

with threaded clips

Reassembling brackets at top of radiator:

8.

With radiator support and cooler assembly in position, place the long “L-bracket” back into position and
secure with previously removed Torx bolts and 10 MM nuts. Final securing of cooler assembly brackets
takes place when sandwiched between “L-bracket” and radiator support with Torx bolts. Reattach the center
hood latch bar with previously removed Torx bolts to top center of radiator support.

Rev. 02-15-13 99108 Page 3 of 4