Flex-a-Lite 41124RV Ford Super Duty 03-07 Cooler Kit - Manual

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#41124RV Ford Super Duty 03-07 Cooler Kit
Fits MOST Ford 6.0L Super Duty Diesels, 2003-2007
Cooler Kit designed for use with:
Flex-a-Fit®
#59074 Radiator AND #59274 Rad/Fan Combo
If using with other products, modifications may be
necessary.
(Note: Vehicle models may vary; review the instructions and
components for compatibility with your vehicle prior to
installation.)
Assemble Cooler Kit
1. Place GatorClips® around copper tubes of cooler.
2. With cooler inlets facing toward the left, place washer
and bolt through each GatorClip®.
3. Turn cooler over and lay flat on your work surface.
4. Place plastic spacers on each bolt.
5. With the J-return at the the top-right corner, place the
cooler guard over the 4 bolts, facing the cut-out section
to the top.
6. Place brackets with the 2
mounting feet facing out
and angled up toward
the J-return. (Fig. 1)
7. Place nylock nuts onto
bolts and tighten
assembly. Loosely attach
supplied ziptie through
hole in bent tab.
Mount Cooler To Radiator
1. Slide t-bolts into t-channels
on bottom of Flex-a-Fit® radiator.
Position cooler bracket to driverside
edge of t-channel and tighten nuts
onto t-bolts. (Fig. 2)
Scan here with your smartphone to see a step-by-step assembly video
or type http://youtu.be/7j0iX45M9fQ into your favorite browser
98411 Rev. 01-31-14
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Fig. 1
Attach Factory Transmission Lines
1. Cut factory transmission lines as shown. DO NOT CRUSH LINE
2. Double flare cut
factory lines.
3. Cut a portion of
supplied hose to
attach both factory
flared lines to the
cooler barbs. Secure with hose clamps.
4. Top off and purge transmission fluid of all air and test. Fig. 2
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What’s Next?
Register your product for warranty at
http://automotive.flex-a-lite.com/warranty-registration/
Enjoy your Flex-a-lite performance cooling product!
If you need further assistance, please contact tech services
at 253-922-2700 M-F 8:00am-5:00pm PST.
The Flex-a-lite Limited Warranty
Flex-a-lite Consolidated, 7213-45th St. Ct. E. Fife, WA 98424, Telephone No. 253-922-2700, warrants to the original purchasing
user, that all Flex-a-lite products to be free of defects in material and workmanship for a period of 365 days (1 year) from date of
purchase. Flex-a-lite products failing within 365 days (1 year) from date of purchase may be returned to the factory through the
point of purchase, transportation charges prepaid. If, on inspection, cause of failure is determined to be defective material or
workmanship and not by misuse, accidental or improper installation, Flex-a-lite will replace the fan free of charge,
transportation prepaid. Flex-a-lite will not be liable for incidental, progressive or consequential damages. Some states do not
allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to
you. This warranty gives you specific legal rights and you may have other rights, which vary from state to state.
The Flex-a-lite warranty is in compliance with the Magnuson-Moss Warranty Act of 1975.