Flex-a-Lite 4116XJ COOLER KIT - Jeep Cherokee XJ 1987 - 2001 - Manual (Page 2)

Removal of top radiator support: 5.
The installation of the cooler requires that you sandwich the
cooler’s bent mounting brackets between the long radiator support
and long “L-bracket”. Remove the Torx bolts securing center hood
latch bar on top of radiator support. Remove the Torx bolts and
10MM nuts securing the long “L-bracket” along top of radiator
support
(see Detail A-1). Remove 10 MM nuts 2ea. releasing
rubber mounts below radiator support along top of radiator (see
Detail A-2). Along top of radiator remove 10 MM bolts securing
radiator support at right and left sides of support
(see Detail A-3).
Lift and remove the long radiator support.
Assemble the cooler / bracket assembly: 6.
Per the “exploded assembly view” shown below. It is suggested
that assembly of the cooler / brackets be made using the hole and
slot locations shown. Vehicle equipment variations may require
shifting placement of the cooler along channels.
Installation instructions continued from previous page
“Cooler / Bracket Exploded Assembly”
Bolt - hex HD
1/4-20 x 1-1/2” (4ea)
Gator clip
(8ea)
Nut - nylock
1/4-20 (4ea)
Extruded channel
(2ea)
Transmission
Cooler
(1ea)
Plastic Spacer
(4ea)
Mounting Bracket
(2ea)
Detail A
“A-1” “A-2” “A-3”
Radiator Support, long
Screw - 1/4-20 x 1/2
(4ea)
Rev. 02-15-13 99108 Page 2 of 4