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Edwards Signaling 100 Series User Manual

Series 100 interlock switches, Installation instructions

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INTERL

OCK

SWIT

CH

100 SERIES

58

1-800-336-4206

www.edwardssignalling.com

Series 100 Interlock Switches

Installation Instructions

Installation

Mounting Instructions

1. Select a mounting location where the switch and actuator can

be installed with their labels reading in the same direction.
2. Mount the switch on the stationary frame of the machine and

the actuator the moveable guard, door, or gate.
Switches Models 125, 126, 128C & 129: Slightly over-drill holes

for easy insertion. The switch and actuator should easily slide

or screw into the predrilled holes – DO NOT force or hammer.

This may damage switch.
3. For best protection against operator defeat, mount with non-

removable screws, bolts, or nuts. (See accessories)
4. The switch and actuator must be mounted so that the

actuator moves in one of the approved directions ( Figure 1 and

Figure 2).
5. Parallel actuation is NOT recommended except for barrel type

switches. An on/off/on double actuation signal may result

when the magnet passes by the switch.
6. When mounting on a hinged gate or door, mount the switch

and actuator at least 6" away from the hinges so a more face

to face approach is achieved.
7. The actuator can be mounted at a 90° rotation.
8. Keep the switch and actuator within the listed sense range

(see specific switch electrical specifications).
9. Mounting on a ferrous (steel) material will reduce the sense

range a minimum of 50%. A 1/4" nonferrous (plastic or

aluminum) spacer installed under the actuator and switch will

restore most of the lost gap.
10. When mounting a metal switch to an ungrounded machine,

connect the ground lead to one of the switch mounting screws.

CAUTION — Particular care must be taken to determine the
actual load of the switch circuit.
1. Surges from coils, motors, contactors, solenoids and
tungsten filaments must be considered.
2. Transient protection, such as back-to-back zener diodes
(Transorb) or an RC network, is recommended for such loads
to ensure that maximum ratings of the switch are not
exceeded.
3. Line capacitance and load capacitance must be considered.
An in-line resistor can be added to limit the inrush current.
4. The resistor can only be added in series with the last wire
just before the load.
5. The voltage drop and the power rating of the resistor must
be considered.
Voltage drop = I • R
Watts = I

2

• R

( I = maximum continuous current of the load)

Surface Mounting Configurations

Perpendicular

Actuation

*

Door

Actuation

Parallel

Actuation

OK

OK

Not Recommended

Rotated

Actuation

OK

Actuator Actuator

* Actuation surface

Barrel Switch Mounting Configurations

End-to-End

Parallel

OK

OK

NO

Perpendicular

OK

Figure 1

Figure 2