Lincoln Electric IM10149 POWER WAVE ADVANCED MODULE - Manual (Page 29)

B-1 OPERATION
POWER WAVE ® ADVANCED MODULE
B-1
saFety PreCautions
read this entire section of operating instructions
before operating the machine.
eLeCtrIC SHoCK can kill.
• Disconnect input power before
servicing.
• Do not operate with covers removed.
• Do not touch electrically live parts.
• only qualified persons should install, use or
service this equipment.
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GENERAL DESCRIPTION
General Physical Description
The Power Wave
® Advanced Module is an accessory
enabling compatible power sources to perform the DC
+, DC-, AC, STT or any combination of these func-
tions. It is intended for use with medium range “S” –
series Power Wave power sources such as the S350
or S500. The Advanced Module will limit the output of
an S500 (CE) or R500 to a maximum of 350 amps,
regardless of process. The module itself is a low pro-
file pedestal, designed to seamlessly integrate with
compatible power sources and water coolers.
POWER-UP SEQUENCE
The Advanced Module will be powered up at the same
time as the power source. The status light will blink
green for about a minute while the system is configur-
ing. After this time, the status lights will turn a steady
green indicating the machine is ready.
The fan in the Advanced Module will run when the
output is enabled and for 5 minutes after the output is
disabled. The speed of the fan is dependent upon the
work point. The speed of the fan prior to the output
being disabled will be maintained for the 5 minutes.
DUTY CYCLE
The Advanced Module is rated at 300 amps at a
100% duty cycle. It is further rated to support 350
amps at a 40% duty cycle. The duty cycle is based on
a ten-minute period.
A 40% duty cycle represents 4 minutes of welding and
6 minutes of idling in a ten-minute period.
Note:
The Advanced Module is capable of withstanding a
peak output current of 600 amps. The allowable
maximum average output current is time dependant,
and ultimately limited by the host power source.
COMMON WELDING PROCEDURES
MAKING A WELD
Select the weld mode that best matches the desired
welding process. The standard weld set shipped with
the host power source encompasses a wide range of
common processes that will meet most needs. If the
AC or STT modes are not available, visit www.power-
wavesoftware.com or contact the local Lincoln
Electric sales representative.
Certain welding processes require a reversed output
polarity. The Advanced Module will recognize the spe-
cific weld modes and automatically reconfigure the
output polarity. No change needs to be made to out-
put cable connections.
For a more detailed description, and specific operating
instructions, consult the power source and or feeder
instruction manual.
warning