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Fulton Vertical Electric (FT-N) Thermal Fluid (hot oil) Heater User Manual

Page 68

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Fulton Thermal Corp.*Electric Thermal Fluid Heaters Manual* Version 2010-0423

Page 68

a) Review log sheets and note any deviations from the norm.

Annually

a) Clean all the strainers in the thermal fluid system.

b) Take a quart sample of thermal fluid and have it analyzed per fluid manufacturers

instructions.

c) Schedule the local representative or factory technician to perform preventative

maintenance on the system.

Note

All of the above maintenance procedures should be completed by trained

personnel. Appropriate training and instructions are available from the Fulton

Service Department at (315) 298-7148 or your local Fulton Thermal Representative.

6. Troubleshooting

Flow Circuit/Circulating Pump(s)

a) The flow circuit is the electrical circuit that enables the circulating pump(s). Your thermal

fluid pump(s) will remain on until the flow circuit opens to disable the pump starter or the

Off / Pump / Heat switch is turned to the "Off" position.

b) Items in the flow circuit may include paddle type flow switches, a high inlet pressure

switch, a low inlet pressure switch, a high outlet pressure switch and a differential

pressure switch.

c) Low Inlet Pressure Switch

1. All N-Model heaters have a Low Inlet Pressure Switch. This is a

normally open switch that closes with proper heater inlet pressure.

This switch is generally a mercury bulb type switch. Mercury will rest

towards the green cap of the mercury bulb in a "made" condition.

2. The purpose of the Low Inlet Pressure Switch is primarily to protect

the heater from a low flow condition. The Low Inlet Pressure Switch

should be set at 5 psi below normal heater inlet pressure as read at

operating temperature assuming that none of the conditions

mentioned below are true. A tripped Low Inlet Pressure Switch is an

indication of one of the following.

3. If your Low Inlet Pressure Switch is not making, check the following

items:

d) Plugged circulation pump strainer basket

1. A plugged strainer will result in a decrease of flow through the

heater. High vacuums developed from plugged strainers can also

stress the seals of the pump causing the pump to fail.