Magnum Venus Plastech INNOVATOR II CONTROL UNIT - Manual (Page 38)

INSTALATION/OPERATIONS MANUAL
INNOVATOR II
MAGNUM VENUS PLASTECH REV 1.40
MAY 2012 PAGE 38
 Catalyst Overpressure circuit is engaged (check indicator on panel)
 Check for blockage in catalyst delivery lines.
 Check FC #04 for proper adjustment.
 Check for air leaks on Catalyst Overpressure valve and connection 1B-7(21).

Internal Catalyst Overpressure circuit check
 Check (21) for leaks
 Check V03 output (49) for signal. Should not be on.
Predetermined counter not counting or skipping counts
 Will not count in recirculation mode
 FC#03 not adjusted properly

Adjust FC#03 for proper flow .
 Faulty signals from powerhead shift block
 Repair or replace powerhead shift block.
 Faulty RGA V03 valve or OR09 shuttle
 Check (60) for signal. Should go on/off with pulses from powerhead.
 Faulty counter
 Check (60) for signal. Should go on/off with pulses from powerhead.
Cat op circuit does not stop pump
 FC#04 not adjusted properly.
 Adjust flow control
 Remove (21) from Catalyst Overpressure valve, start pump, slowly turn in FC#04 until pump stops.
MPG will not stop pump on overpressure
 Reduce MPG pressure from panel.

FC#04 not adjusted properly .
 Adjust flow control

Remove (26) from MPG valve, start pump, slowly turn in FC#06 until pump stops.
Gel alarm time incorrect
 FC#03 not adjusted properly.
 Adjust flow control until gel alarm is set correctly.
Gel alarm not working
 FC#03 not adjusted properly.
 Adjust flow control until gel alarm is set correctly.
 Check RGA V02 (51) for signal. Should be off/pulsing when pumping. On when not pumping.
 Check RGA V02 output (52) for signal. Should be off/pulsing when pumping. On when not pumping.
Flush dwell time incorrect

FC#05 not adjusted properly .
 Adjust flow control until flush dwell is set correctly.
Flush not working
 FC#05 not adjusted properly.
 Adjust flow control until flush dwell is set correctly.