Magnum Venus Plastech INNOVATOR II CONTROL UNIT - Manual (Page 3)

INSTALATION/OPERATIONS MANUAL
INNOVATOR II
MAGNUM VENUS PLASTECH REV 1.40
MAY 2012 PAGE 3
TABLE OF CONTENTS
CHAPTER 1-Safety and Warning Information ..................................................................................................................................... 5
Operating Your Polyester System Safely ............................................................................................................................................... 5
1.0 Introduction ................................................................................................................................................................................ 5
1.2 Personal Safety Equipment ........................................................................................................................................................ 5
2.0 Material Safety ........................................................................................................................................................................... 5
2.1 Hazards Associated with Laminating Operations ....................................................................................................................... 5
2.2 Catalyst (Methyl Ethyl Ketone Peroxide) .................................................................................................................................... 6
2.3 Clean-Up Solvents and Resin Diluents ........................................................................................................................................ 7
2.4 Catalyst Diluents ......................................................................................................................................................................... 7
2.5 Cured Laminate, Overspray and Laminate Sandings Accumulation ........................................................................................... 7
2.7 Toxicity of Chemicals .................................................................................................................................................................. 7
2.8 Treatment of Chemical Injuries .................................................................................................................................................. 8
3.0 Equipment Safety ....................................................................................................................................................................... 8
3.1 Emergency Stop Procedures....................................................................................................................................................... 8
3.2 Grounding ................................................................................................................................................................................... 8
CHAPTER 2-Introduction .................................................................................................................................................................... 9
CHAPTER 3-Installation .................................................................................................................................................................... 11
Component Assemblies ....................................................................................................................................................................... 11
Connecting the system to air source ................................................................................................................................................... 11
CHAPTER 4-Overview of Controls .................................................................................................................................................... 14
Overview of controls ........................................................................................................................................................................... 14
Machine operations ............................................................................................................................................................................ 15
Emergency Stop .............................................................................................................................................................................. 16
Catalyst over-pressure protection .................................................................................................................................................. 16
RGA (Resin Gel Alarm) .................................................................................................................................................................... 17
Flush ............................................................................................................................................................................................... 17
Mold Pressure Guard (MPG) .......................................................................................................................................................... 18
Injection mode ............................................................................................................................................................................... 19
Recirculation mode ........................................................................................................................................................................ 19
Guard Interlocks ............................................................................................................................................................................. 20
Control box user connections .............................................................................................................................................................. 21
Side of control box ......................................................................................................................................................................... 21
Rear of control box ......................................................................................................................................................................... 22
CHAPTER 5-Control box configuration (Internal controls) ................................................................................................................ 23
RGA adjustment .................................................................................................................................................................................. 24
Flush timer adjustment ....................................................................................................................................................................... 26
MPG adjustment ................................................................................................................................................................................. 26
Catalyst over pressure adjustment ..................................................................................................................................................... 27
Internal push buttons and valve operations ....................................................................................................................................... 28
CHAPTER 6-Injection Sequence........................................................................................................................................................ 33
CHAPTER 7-Maintainence ................................................................................................................................................................ 35
IMPORTANT NOTE: ............................................................................................................................................................................ 35