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Troubleshooting, Internal circuit tests, Caution – C.E. Niehoff & Co. C130/C131/C132 Inst/Parts Rep/TG Combo Guide User Manual

Page 9: Notice

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Page 9

SM40A

Troubleshooting

(CONT’D)

Internal Circuit Tests

• Internal Circuit Tests will show the condition of

internal circuits through the alternator via alternator-
to-regulator harness.

• Some disassembly will be necessary to access the

components. Do not disassemble the alternator
beyond what the tests require.

• Before performing Internal Circuit Tests, check for

visible signs of damaged components.

The expected reading/result listed for each test must

be obtained. Replace any component that fails the test.

CAUTION

Failure to perform the complete

series of Internal Circuit Tests can

result in improper diagnosis of

alternator

condition.

Service technicians should
understand and follow all
information in the service manual
when servicing the product.

NOTICE

TABLE 3 Pin-to-Pin Tests (See Figure 4)

* Applies only when field coil is attached to rectifier/housing assembly.

METER (+) LEAD

CONNECTION

Socket A
Socket E
Socket E
Socket E
Socket C
Socket C
Socket D
Alt. B+ Terminal
Socket D
Alt. B– Terminal
Socket E
Socket A
Alt. B+ Terminal
Alt. B– Terminal
R Terminal

METER (–) LEAD

CONNECTION

Alternator Case
Socket C
Alt. B– Terminal
Alternator Case
Alt. B– Terminal
Alternator Case
Alt. B+ Terminal
Socket D
Alt. B– Terminal
Socket D
Alt. B+ Terminal
Alt. B– Terminal
Alt. B– Terminal
Alt. B+ Terminal
Alternator Case

TESTED CIRCUIT

Isolated ground
Field coil resistance
Field coil insulation
Field coil insulation
Field coil insulation
Field coil insulation
Phase winding and diode
Phase winding and diode
Phase winding and diode
Phase winding and diode
Regulator power circuit
Regulator ground circuit
All diodes in parallel
All diodes in parallel
Stator insulation

EXPECTED

READING

OL (infinity)
4.8±0.2 ohms
OL (infinity)
OL (infinity)
OL (infinity)
OL (infinity)
<0.7 volts (flow)
OL (blocking)
OL (blocking)
<0.7 volts (flow)
0 ohms
0 ohms
OL (blocking)
<0.8 volts (flow)
OL (infinity)

TEST

NO.

1
2*
3

4

5
6
7
8
9

10

11
12
13

METER SCALE

& SYMBOL

Ohms Ω
Ohms Ω
Ohms Ω
Ohms Ω
Ohms Ω
Ohms Ω
Diode Test
Diode Test
Diode Test
Diode Test
Ohms Ω
Ohms Ω
Diode Test
Diode Test
Ohms Ω

Figure 4 Alternator Connections

CONNECTIONS

A

B–

B

IGN

C

F–

D

Phase (R)

E

B+

Alternator-to-Regulator Harness Connector

R

B+

IGN

B

AB

C

DE