Grain Systems Bucket Elevtors, Conveyors, Series II Sweeps PNEG-1895 - Manual (Page 3)

Table of Contents
PNEG-1895 V2 Electronic Distributor Control 3
Contents
Chapter 1 Safety ..................................................................................................................................................... 4
Safety Guidelines .................................................................................................................................. 4
Safety Instructions ................................................................................................................................. 5
Chapter 2 Decals .................................................................................................................................................... 7
Chapter 3 Electrical Installation ........................................................................................................................... 8
Introduction ........................................................................................................................................... 8
Wire and Fitting Selection Requirements .............................................................................................. 8
Control Panel Cable to Distributor Fitting Connections ......................................................................... 9
Motor Cable to Motor Junction Box Fitting Connections ..................................................................... 10
Electric Motor Wiring Diagram ............................................................................................................ 11
Motor Wiring Electrical Connections ................................................................................................... 12
Sensor Wiring Connections to Connector Box .................................................................................... 13
Enclosure Covers Installation .............................................................................................................. 14
Control Panel Installation Guidelines .................................................................................................. 15
Electric Motor Connections at Control Panel ...................................................................................... 16
Sensor Terminations in Control Panel ................................................................................................ 17
Power Supply Wiring to Control Panel Electrical Connections ........................................................... 18
Chapter 4 Operation Procedures ........................................................................................................................ 19
Initializing Screen ................................................................................................................................ 19
Start-Up Checklist ............................................................................................................................... 20
Main Screen ........................................................................................................................................ 21
Move Position Screen ......................................................................................................................... 22
Setup Menu Screen ............................................................................................................................ 23
Help Menu Screen .............................................................................................................................. 32
Manual Override .................................................................................................................................. 36
Chapter 5 Parts List ............................................................................................................................................. 38
12" 6 Hole 45° Distributor Assembly Electronic Control (DFB12645G-EC) ........................................ 38
Chapter 6 Retrofit Installation ............................................................................................................................. 40
Electronic Distributor Control Shaft Installation ................................................................................... 40
Electronic Distributor Enclosure Installation ........................................................................................ 41
Sensor Plate Angle and Proximity Sensor Bracket Installation ........................................................... 42
Proximity Sensor Location and Installation ......................................................................................... 43
Proximity Sensor Adjustment .............................................................................................................. 45
Encoder and Bracket Installation ........................................................................................................ 46
Installing the Connector Box and Cables ............................................................................................ 49
Motor Mounting Bracket Installation .................................................................................................... 50
Control Motor Installation .................................................................................................................... 51
Chapter 7 Troubleshooting ................................................................................................................................. 52
Error Messages ................................................................................................................................... 52
Fault Code Descriptions, Possible Causes and Solutions .................................................................. 54
Chapter 8 Schematic and Wiring Diagrams ...................................................................................................... 57
White Panel Layout ............................................................................................................................. 57
White Panel Electrical Schematic ....................................................................................................... 58
Chapter 9 Warranty .............................................................................................................................................. 61