Grain Systems PNEG-1708 - Manual (Page 3)

Table of Contents
PNEG-1708 GSI Modular Tower Dryer 3
Contents
Chapter 1 Introduction .......................................................................................................................................... 4
Chapter 2 Safety ..................................................................................................................................................... 5
Safety Guidelines .................................................................................................................................. 5
General Safety Statement ..................................................................................................................... 6
Electrical Power Supply ........................................................................................................................ 6
Chapter 3 Safety Decals ........................................................................................................................................ 7
Safety Decal # DC-GBC-1A .................................................................................................................. 8
Safety Decal # DC-1943 ....................................................................................................................... 9
Safety Decals # DC-985, DC-990 and DC-991 ................................................................................... 10
Safety Decals # DC-987, DC-988 and DC-989 ................................................................................... 11
Safety Decals # DC-1061 and 420-1473-8 ......................................................................................... 12
Safety Decals # DC-1063 and DC-1064 ............................................................................................. 13
Information Decals .............................................................................................................................. 14
Chapter 4 Dryer Overview and Specifications .................................................................................................. 15
Dimensions and Capacities for all Models .......................................................................................... 18
Dimensions - TM-1008 ........................................................................................................................ 19
Dimensions - TM-1010 ........................................................................................................................ 20
Dimensions - TM-1012 ........................................................................................................................ 21
Dimensions - TM-1015 ........................................................................................................................ 22
Chapter 5 Required Tools and Critical Tool Characteristics ........................................................................... 23
Critical Tool Characteristics ................................................................................................................ 23
Comprehensive Tool List .................................................................................................................... 28
Chapter 6 Unloading and Staging the Modules ................................................................................................ 29
Chapter 7 Placing and Installing the Base/Unload Module .............................................................................. 30
Base/Unload Module Placement Considerations ................................................................................ 30
Securing the Unload Module ............................................................................................................... 32
Chapter 8 Assembling Ladders, Platforms and Catwalks ............................................................................... 34
Crate as Work Bench .......................................................................................................................... 34
Installing Outside Ladder with Safety Cage ........................................................................................ 35
Overview Catwalk and Platform Assembly ......................................................................................... 39
Attaching Catwalks and Platforms to Dryer Modules .......................................................................... 40
Chapter 9 Burner/Blower Module - Special Considerations ............................................................................ 48
Chapter 10 Lifting and Stacking the Modules ................................................................................................... 51
Overview for Safety ........................................................................................................................... 51
Recommended Stacking Order: Model 800 Series Dryer ................................................................. 52
Recommended Stacking Order: Model 1010 Series Dryer ............................................................... 53
Recommended Stacking Order: Model 1200 Series Dryer ............................................................... 54
Recommended Stacking Order: Model 1500 Series Dryer ............................................................... 55
Lifting ................................................................................................................................................. 56
Chapter 11 Electrical Connections ..................................................................................................................... 64
Electrical Overview Minimal Connections .......................................................................................... 64
Air Switch ........................................................................................................................................... 65
Flame Sensor and Ignitor Wires (Spark Plug) ................................................................................... 67
Bindicator, Outside Overheat and Moisture Sensor .......................................................................... 69
Plenum Temperature ......................................................................................................................... 70
Chapter 12 Gas Pipe Train Overview ................................................................................................................. 71
Gas Pipe Train (Natural or LP) Overview Minimal Connections ........................................................ 71
Chapter 13 Finishing Touches: Removing Wrinkles and Dents from Screens .............................................. 73
Chapter 14 Warranty ............................................................................................................................................ 75