Spicer Single Speed Axle - Service Manual - Manual (Page 12)

Figure 3-8
Step (9) Remove differential pinion mate shaft with
drift.
Figure 3-9
Step (10) Rotate gears until the pinion mate (small gears)
enter the large opening of the case. Remove pinion mate
gears and spherical washers. After removal of the pinion
mate gears, the side gear and thrust washers can be easily
removed.
Step (11) Inspect and replace components as
required.
NOTE
Always replace gears as a complete set. Do not
mix new gears with old gears, as this may cause
uneven wear and short gear life.
CASE REASSEMBLY
Step (12) Apply a small amount of grease on both side
gear hubs. Assemble new thrust washers onto side gears.
Figure 3-10
Step (13) Assemble both side gears into case. Hold top
side gear up with fingers. Assemble one pinion mate gear.
Rotate gears until pinion mate gear is directly in the center
of the small opening of the case. Line up the other pinion
mate gear with the gear which has just been assembled.
Rotate gears until the holes of pinion mate gears are in
direct line with the holes of the differential case.
Step (14) Aft er making sure the gears are in alignment,
apply a small amount of grease to the new spherical
washers. Assemble washers between the gears and case.
Also line up the holes of the washers with those of the
gears and case. Assemble pinion mate cross shaft, make
sure lock pin hole of the shaft is in verticle position and
lined up with the lock pin hole of the case.
Figure 3-11
Step (15) Assemble new roll pin. Peen metal of case over
pin to lock in place.
3-3