Pipeliner 200g wiring diagram, Wire feed module (optional) wire feed module, K924-4 remote control (optional) – Lincoln Electric PIPELINER 200 User Manual
Page 136: Electrical diagrams
ELECTRICAL DIAGRAMS
G-2
PIPELINER® 200
WIRING DIAGRAM - CODE 10660 - (L11402)
A
5 4 3 2 1
NEGATIVE
SELECTOR
SWITCH
WELDER
LEAD BLOCK
42
602A
U
1
2
3
4
5
6
600A
41
GENERATOR
N
600B
610
602B
J5
P9
J8
POSITIVE
P10
N
U
RHEOSTAT
(CC-)
(CC+) & (CV+ WITH W.F.M.)
Y
B
W
G
PLUG FOR
REMOTE CONTROL
POTENTIOMETER
B
*
P8
1
2
3
4
5
6
X
41
600
42
602
W
R
BELOW
SEE
*
SWITCH FOR LOCAL OR REMOTE CONTROL
SHOWN IN LOCAL POSITION.
REMOTE CONTROL RECEPTACLE & SWITCH
X
Y
#2 HEAVY LEAD
WIRE FEED MODULE (OPTIONAL)
WIRE FEED
MODULE
W.F.M.
CONTROL
PANEL
NEG.
POS.
OUTPUT TERMINALS
CONNECT TO POS. & NEG.
{
CONNECT TO NEG.
BRUSH HOLDER
608
609
#2 HEAVY LEAD
#8 LEAD
NEGATIVE CV
OUTPUT TERMINAL
PANEL
MACHINE MUST NOT BE RUNNING
WHEN MAKING THESE CONNECTIONS.
ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".
CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.
PLUG
(P5)
200 AMP
THERMOSTAT
ASSEMBLY
INLINE
CONNECTORS
REMOTE CONTROL
POTENTIOMETER BOX
L11402
PIPELINER 200G WIRING DIAGRAM
CONNECT
TO CASE
'
NEUTRAL BONDED TO FRAME
NEUTRE RACCORDE AU BATI
A
K924-4 REMOTE CONTROL (OPTIONAL)
WITH MACHINE NOT RUNNING
, REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8".
THEN CONNECT PLUG "P8" ON REMOTE CONTROL TO CONNECTOR "J8" ON MACHINE.
CAUTION: DAMAGE CAN OCCUR
TO THE REMOTE CONTROL
SWITCH IF IT IS USED
WITHOUT THE "P11" PLUG
FEED MODULE INSTALLED.
IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE
UNCONNECTED PLUG "P10" (IF ONE IS ON THE MACHINE) FASTEN THE NEW PLUG "P11"
NEARBY, LEAVING IT UNCONNECTED.
IF NO WIRE FEED MODULE
IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10"
ON THE MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL
KIT TO CONNECTOR "J5" ON THE MACHINE.
SEE BELOW
SHOWN AS VIEWED FROM REAR.
CONTROL PANEL COMPONENTS
1
2
3
4
5
6
7
8
9
10
11
12
*
*
*
*
CURRENT
SENSOR
CAUTION
: DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED
WITHOUT THE "P11" PLUG INSTALLED OR A WIRE FEED MODULE INSTALLED.
ON PIPELINER 200G MACHINES, CONNECT RED AND BLACK LEADS ON REMOTE TO
E
TO
EXCITER
OUTPUT
RED AND BLACK LEADS ON MACHINE.
R
FOR
REMOTE
OPTION
B
W
3
2
1
4
RESISTORS
INSTALLED OR A WIRE
1
2
3
4
5
6
7
8
9
10
11
12
P11
E
BELOW
SEE
*
RECEPTACLE
B
ELECTRICAL SYMBOLS
LEAD COLOR CODE
PER E1537
B - BLACK
G - GREEN
N - BROWN
R - RED
U - BLUE
W - WHITE
Y - YELLOW
+
-
+
84
-
51
60
EXC
+
70
S
B
+
GROUND
TO BASE
GROUND
TO ENGINE
3
4
5
14
61
62
15
19
ZENITH THROTTLE
BODY
CONTROLLER
71
72
82
81
76
74
73
83
99E
78
99
80
89
21
22
+
-
-
WHITE
CONNECTOR
BLACK
CONNECTOR
11
9
8
5
4
3
1
17
13
-
+
96
99D
87A
WATER
TEMP.
SENSOR
A B
AIR
TEMP.
SENSOR
95
CB5
A B C
93
#
INJECTOR
THROTTLE PLATE
MOTOR
A
B
92
91
90
97
97A
99B
99C
67
2
MAP SENSOR
12
COIL
DISTRIBUTOR
IDLER
SWITCH
ALTERNATOR
IGNITION
SWITCH
STARTER
MOTOR
ENGINE
HOUR METER
ENGINE
FAILURE
LAMP
START
WATER TEMP.
GAUGE
S
A B
94
FUEL PUMP
77
OIL PRESS.
GAUGE
S
CONTROL PA NEL
GROU ND SCR EW
69
45
R
G
87
99A
97B
97C
50
87B
10 K
RPM CONTROL
4
3
1
2
3
2
1
AMMETER
SENSOR
WATER TEMP. SENDER
SENSOR
OIL PRESSURE SWITCH & SENSOR
SWITCH
WK
G
PARTS SUPPLIED
WITH ENGINE
610B
THESE LEADS MUST BE ROUTED THRU
CURRENT SENSOR IN THE SAME (CURRENT FLOW)
DIRECTION AS SHOWN.
G-2
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.