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Maintenance, Inspect ignition and fl ame sense electrodes, Check ignition ground wiring – Lochinvar Kight XL 400-801 User Manual

Page 52: Check all boiler wiring, Check control settings, Perform start-up and checks, Check burner fl ame

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52

IMG00439

SCREWS

(5)

AIR / GAS

ARM

BURNER

GASKET

Figure 9-4 Burner Assembly - Models 601 - 801

9

Maintenance

Inspect ignition and fl ame sense

electrodes

1. Remove the ignition and fl ame sense electrodes from the

boiler heat exchanger access cover.

2. Remove any deposits accumulated on the ignition/fl ame

sense electrode using sandpaper. If the electrodes cannot
be cleaned satisfactorily, replace with new ones.

3. Replace ignition/fl ame sense electrode, making sure

gasket is in good condition and correctly positioned.

Check ignition ground wiring

1. Inspect boiler ground wire from the heat exchanger

access cover to ground terminal strip.

2. Verify all wiring is in good condition and securely

attached.

3. Check ground continuity of wiring using continuity

meter.

4. Replace ground wires if ground continuity is not

satisfactory.

Check all boiler wiring

1. Inspect all boiler wiring, making sure wires are in good

condition and securely attached.

Check control settings

1. Set the SMART SYSTEM control module display to

Parameter Mode and check all settings. See Section 1 of
the Outdoor Knight XL Service Manual. Adjust settings
if necessary. See Section 1 of the Outdoor Knight XL
Service Manual for adjustment procedures.

2. Check settings of external limit controls (if any) and

adjust if necessary.

Perform start-up and checks

1. Start boiler and perform checks and tests specifi ed in

Section 7 - Start-up.

2. Verify

cold

fi ll pressure is correct and that operating

pressure does not go too high.

Check burner fl ame

1. Inspect

fl ame through observation window.

2. If the fl ame is unsatisfactory at either high fi re or low fi re,

turn off boiler and allow boiler to cool down. Remove
the burner and clean it thoroughly using a vacuum
cleaner or compressed air. Do not use compressed air to
clean burner if performed inside a building.

3. Remove the burner, reference FIG.’s 9-2 thru 9-4.
4. When replacing the burner, ensure gasket is in good

condition and positioned correctly (FIG.’s 9-2 thru 9-4).

IMG00437

BURNER

GASKET

SCREWS
(5)

AIR / GAS

ARM

Figure 9-2 Burner Assembly - Model 400

IMG00438

SCREWS
(5)

AIR / GAS

ARM

BURNER

GASKET

Figure 9-3 Burner Assembly - Model 501

Outdoor Knight XL Installation & Operation

Manual