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Final assembly instructions – ShoreLand'r 2x4W User Manual

Page 6

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Final Assembly Instructions

Remove the small parts from the frame by cutting the bands.

Remove the bolt bag and sort all nuts and bolts by size.

Tongue:

Remove the tongue assembly from the frame bundle and install

into the tongue channel and secure with a 1/2” X 4” hex bolt in the

side of the tongue and tongue channel. Secure with a 1/2” flange

lock nut.

Place the tongue cover over the rear of the tongue and tongue

channel and secure with a 1/2” X 1-1/2” hex bolt,

1/2” flat washer and 1/2” hex nut.

Tongue Wires:

Install the tongue wire harness through the top forward wire hole

and exit the rear of the tongue channel on the frame. Install

grommets and plug the tongue wire into the frame harness by

color.

Safety Chain:

Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and safety

chain through the lower hole on the front of the tongue. Secure

with a 3/8” flat washer and 3/8” flange lock nut. Repeat the

procedure on the opposite side of the tongue.

Coupler:

Mount the coupler onto the tongue with one (1) 1/2” X 4” hex bolt

into the rear of the couplerand tongue and using two (2) 1/2” X 1”

hex bolts into the two (2) front holes on the coupler and tongue.

Secure with 1/2” flange lock nuts.

Bunks:

Mount the bunk assembly over the rear bunk support channel and

secure the bunk brackets to the support channel with 3/8”X 1” hex

bolts and 3/8” flange lock nuts. Tighten as far as possible but still

allow the bunk to fully pivot side to side. Secure the front

adjustable bunk bracket to the bunk with a 10# X 1-1/4” screws.

DO NOT OVER TIGHTEN - the bunks must pivot freely to

conform to the boats hull.