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Final assembly instructions – ShoreLand'r 2x4W User Manual

Page 20

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Final Assembly Instructions

Remove the small parts from the frame by cutting the

bands. Remove the bolt bag and sort all nuts and bolts by

size.

Tongue:

Remove the tongue assembly from the frame bundle and

install into the tongue channel and secure with a 1/2” X 4”

hex bolt in the side of the tongue and tongue channel.

Secure with a 1/2” flange lock nut.

Place the tongue cover over the rear of the tongue and

tongue channel and secure with a 1/2” X 1-1/2” hex bolt,

1/2” flat washer and 1/2” hex nut.

Tongue Wires:

Install the tongue wire harness through the top forward

wire hole and exit the rear of the tongue channel on the

frame. Install grommets and plug the tongue wire into the

frame harness by color.

Safety Chain:

Insert a 3/8” X 1-1/4” hex bolt with a 3/8” flat washer and

safety chain through the lower hole on the front of the

tongue. Secure with a 3/8” flat washer and 3/8” flange lock

nut. Repeat the procedure on the opposite side of the

tongue.

Coupler:

Mount the coupler onto the tongue with one (1) 1/2” X 4”

hex bolt into the rear of the couplerand tongue and using

two (2) 1/2” X 1” hex bolts into the two (2) front holes on

the coupler and tongue. Secure with 1/2” flange lock nuts.

Bunks:

Mount and secure the bunk assemblies to the adjustable

bunk brackets with 3/8” X 1” hex bolts and 3/8” flange lock

nuts. Make sure the bunks are positioned so that the bunk

bracket attached to the bunk and the bracket attached to

the frame are mounted together so that you have metal to

metal stops to keep the bunks from pivoting to far. Tighten

as far as possible but still allow the bunks to fully pivot side

to side.

DO NOT OVER TIGHTEN - the bunks must pivot freely

to conform to the boats hull.