ShoreLand'r 2x4W - Manual (Page 34)

Final Assembly Instructions
Remove the small parts from the frame by cutting the bands.
Remove the bolt bag and sort all nuts and bolts by size.
Tongue:
Remove the tongue assembly from the frame bundle and install
into the tongue channel and secure with a 1/2” X 4” hex bolt in the
side of the tongue and tongue channel. Secure with a 1/2” flange
lock nut.
Place the tongue cover over the rear of the tongue and tongue
channel and secure with a 1/2” X 1-1/2” hex bolt,
1/2” flat washer and 1/2” hex nut.
Tongue Wires:
Install the tongue wire harness through the top forward wire hole
and exit the rear of the tongue channel on the frame. Install
grommets and plug the tongue wire into the frame harness by
color.
Actuator & Safety Chain:
Slide the actuator (Ref.#38) into the actuator housing unit (Ref.#7)
and secure with two pins and snap rings provided with the
actuator. Secure the actuator-housing unit to the front of the
tongue using three-(3) ½” X 4” hex bolts and ½” flange lock nuts.
Using a ½” X 5” hex bolt on lower right mounting hole on tongue,
secure the safety chain. Place a ½” flat washer on ½” X 5” hex bolt
followed by one safety chain and insert into actuator housing unit
and tongue. Place the second safety chain on the bolt followed by
a ½” flat washer and ½” flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Bunks:
Mount the bunk assembly over the rear bunk support channel and
secure the bunk brackets to the support channel with 3/8”X 1” hex
bolts and 3/8” flange lock nuts. Tighten as far as possible but still
allow the bunk to fully pivot side to side. Secure the front
adjustable bunk bracket to the bunk with a 10# X 1-1/4” screws.
DO NOT OVER TIGHTEN - the bunks must pivot freely to
conform to the boats hull.
Roller Assembly:
Refer to Doc# 0002813 for assembly instructions.
Keel Roller:
Refer to Doc# 0002813 for assembly instructions.